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Last post by masterofinsanity « Tue Jun 11, 2019 7:47 pm
Posted in GENERAL ANNOUNCEMENTS, RULES AND UPDATES.

by masterofinsanity » Tue Jun 11, 2019 7:47 pm » in GENERAL ANNOUNCEMENTS, RULES AND UPDATES.

Hi, i have upgraded to the latest fileset please report any missing links, images or errors here.

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Last post by masterofinsanity
Tue Jun 11, 2019 7:47 pm

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Last post

Lower bearing rubber seal removal?

Last post by watsonm359 « Thu Feb 07, 2019 12:53 pm
Replies: 3
by Smokingviper1 » Mon Feb 04, 2019 7:07 pm

Hi folks

Trying to rebuild my head stock, the lower bearing is securely on the stem and having some trouble getting it off, the lower rubber gasket...

3 Replies

1171 Views

Last post by watsonm359
Thu Feb 07, 2019 12:53 pm
Front end wobble

Last post by bumble72 « Sun Aug 12, 2018 1:58 pm
Replies: 6
by belroy » Thu Mar 18, 2010 6:59 pm

I think ive lost my wheel weights i think as the last few days ive been noticing some quite severe front end wobble between 40-70 mph in a straight...

6 Replies

2989 Views

Last post by bumble72
Sun Aug 12, 2018 1:58 pm
heavy steering?

Last post by Smokingviper1 « Wed Nov 29, 2017 11:29 pm
Replies: 11
by edl » Sat Oct 23, 2010 7:52 pm

Why does the steering on my zxr feel heavy compared to my blade is this just a trait of an older design/ weight distribution or steering stem angle...

11 Replies

2524 Views

Last post by Smokingviper1
Wed Nov 29, 2017 11:29 pm
Excessive Headstock Play

Last post by GeorgeMoroz « Sat May 27, 2017 10:55 am
Replies: 2
by GeorgeMoroz » Fri May 26, 2017 11:35 pm

Hello All,

so i replaced my headstock bearings and tightened the castle nut as per the manual, however there was still play, so tightened it some...

2 Replies

704 Views

Last post by GeorgeMoroz
Sat May 27, 2017 10:55 am
Chrome or polish Yokes

Last post by masterofinsanity « Tue Apr 12, 2016 2:49 pm
Replies: 5
by Miles » Sun Apr 03, 2016 3:08 pm

Hello folks,

Yokes are looking well past their prime and since Ive restored the rest of the bike I'll have to do the yokes as well.

The question is...

5 Replies

1329 Views

Last post by masterofinsanity
Tue Apr 12, 2016 2:49 pm
Headrace Bearing Seal H1

Last post by banner001 « Mon Jun 01, 2015 9:18 am
Replies: 1
by jez400 » Sat May 30, 2015 2:55 pm

Does anyone know whether the lower seal on the steering stem is a part that can be sourced?

I'm replacing my head race bearings after having the...

1 Replies

993 Views

Last post by banner001
Mon Jun 01, 2015 9:18 am
zxr 400 H2 front fork swap

Last post by Maxi*34* « Sat Sep 13, 2014 5:15 pm
Replies: 2
by Maxi*34* » Mon Sep 08, 2014 6:25 am

Hi guys, I've searched in the forum and asked Google but I can't find any useful info, can I swap the entire front end of my H2 with a zx6r 2004?...

2 Replies

1086 Views

Last post by Maxi*34*
Sat Sep 13, 2014 5:15 pm
MOT fail. HELP

Last post by CaNsA « Fri May 30, 2014 4:48 pm
Replies: 20
by Jonjo » Sat May 24, 2014 5:14 pm
1

2
Just back from the MOT station with the following failure;
Offside front ( handlebar to tank clearance) steering lock stop maladjusted.

How do I...
20 Replies

2243 Views

Last post by CaNsA
Fri May 30, 2014 4:48 pm
headstock bearings

Last post by mentalminis « Sun May 04, 2014 7:22 pm
Replies: 4
by mentalminis » Sun May 04, 2014 11:56 am

Hi guys,

hoping somebody can help clear this one up, i've come to refit the headstock bearings on the zxr400 H1 but i think i've been sent out the...

4 Replies

1084 Views

Last post by mentalminis
Sun May 04, 2014 7:22 pm
first time helicoil experience

Last post by ross46 « Sat Nov 16, 2013 11:35 pm
Replies: 2
by ross46 » Sat Nov 16, 2013 12:19 am

Right, about 6 months ago I was taking the forks apart to change the oil and grease the headstock bearings. As I tried to remove the bolt on the top...

2 Replies

817 Views

Last post by ross46
Sat Nov 16, 2013 11:35 pm
steering damper specs

Last post by spudboy6 « Sun Nov 03, 2013 10:59 pm
Replies: 2
by spudboy6 » Sun Nov 03, 2013 6:39 pm

evening chaps . been reading through the topics below on steering dampers specs for ohlins

so i gather the sd004 is to short for lock to lock and...

2 Replies

1168 Views

Last post by spudboy6
Sun Nov 03, 2013 10:59 pm
Front forks h1 zxr 400

Last post by 2wheeledninja « Thu Sep 26, 2013 5:53 pm

by 2wheeledninja » Thu Sep 26, 2013 5:53 pm

Hi I've just been told the my h1 model zxr 400 needs new forks as my current ones are pitted and rusted, would a zxr750 forks fit on to my bike ? If...

0 Replies

683 Views

Last post by 2wheeledninja
Thu Sep 26, 2013 5:53 pm
Removing ignition barrel

Last post by syihabuddin « Mon Jul 29, 2013 12:06 am
Replies: 6
by syihabuddin » Sat Sep 29, 2012 10:54 pm

Hi,

My bike has been stripped and due for a rebuild. I'm getting the yokes along with the other bits and pieces powder coated.

My question is how...

6 Replies

1144 Views

Last post by syihabuddin
Mon Jul 29, 2013 12:06 am
Headstock Bearings!!

Last post by tomrowley20287 « Thu Jul 18, 2013 5:23 pm
Replies: 3
by tomrowley20287 » Wed Jul 17, 2013 6:57 pm

The damn lower headstock bearing is stuck on the stem!

Having read through here I believe I can just force it off?

Do I need to remove the stem to...

3 Replies

1049 Views

Last post by tomrowley20287
Thu Jul 18, 2013 5:23 pm
Cracking noise from front end

Last post by georgarasx « Wed Jul 17, 2013 6:43 pm
Replies: 9
by georgarasx » Tue Jul 16, 2013 4:28 pm

Good evening guys, I have my zxr for quite some time now and i have recently ghanged the tyres. As from the I have this problem. When I use the front...

9 Replies

1230 Views

Last post by georgarasx
Wed Jul 17, 2013 6:43 pm
zxr400 fork seal replacement

Last post by jakep400 « Sun Jun 23, 2013 11:37 am
Replies: 2
by jakep400 » Wed Jun 05, 2013 8:50 pm

I have looked at several sites who suggest the usd forks just come apart with a couple of tugs the same as normal forks once you have removed the...

2 Replies

997 Views

Last post by jakep400
Sun Jun 23, 2013 11:37 am
Zxr400h1 handlebar conversion need help

Last post by stephen k « Mon Jun 03, 2013 10:43 am
Replies: 5
by Deathomen » Sun Jan 08, 2012 11:52 pm

Hi my name is joseph
i need some advice in how to change my handlebars from clipons to renthal handlebars on my zxr400h1 to compleat its...

5 Replies

1087 Views

Last post by stephen k
Mon Jun 03, 2013 10:43 am
changed clip-ons now bike wont start

Last post by Columbo « Sun Mar 17, 2013 3:25 pm
Replies: 2
by skullie » Fri Feb 22, 2013 3:25 pm

Hi guys

Just a quick question , rather puzzled really i changed my handle bars due to one being bent
didn't disturb anything within the bike frame...

2 Replies

810 Views

Last post by Columbo
Sun Mar 17, 2013 3:25 pm
Handle bar tube diameters.

Last post by RedexRobB « Wed Aug 29, 2012 9:20 pm
Replies: 2
by paul.neal.16 » Wed Aug 29, 2012 7:55 pm

Just wondering if anybody would know the external diameter of the handle bar tubes?
Only asking because ive replaced them on my L model and...

2 Replies

810 Views

Last post by RedexRobB
Wed Aug 29, 2012 9:20 pm
Bar End Mirrors

Last post by CaNsA « Fri Jul 06, 2012 1:15 am
Replies: 1
by Needhelp » Thu Jul 05, 2012 11:56 pm

Does any 1 know where you can get circle bar end mirrors from as none on ebay will fit as you need crash bobbins bar ends as they go thought the...

1 Replies

706 Views

Last post by CaNsA
Fri Jul 06, 2012 1:15 am
ZXR 400 forks

Last post by ZXR400PROJECT « Wed Jun 20, 2012 9:53 am
Replies: 6
by ZXR400PROJECT » Mon Jun 04, 2012 3:45 am

Hi there, I had new fork seals put on my zxr 400 h1 around 1 month ago and all ready the left side is leaking a bit I look on the forks and there are...

6 Replies

1445 Views

Last post by ZXR400PROJECT
Wed Jun 20, 2012 9:53 am
Fork Clamp Diameter

Last post by OzzyDave « Wed Jan 25, 2012 10:53 am
Replies: 8
by Tirpitz » Fri Mar 04, 2011 12:32 pm

I'm posting this up to help anyone looking to getting a fork leg clamp for a steering damper for an L model. I've seen some posts suggesting that a...

8 Replies

1708 Views

Last post by OzzyDave
Wed Jan 25, 2012 10:53 am
H model

Last post by Mori Man « Sun Jan 15, 2012 11:37 am
Replies: 5
by 400y » Fri Jan 13, 2012 2:33 pm

Hi folks - I am trying to find the part number of the grease seal on the steering stem. Its a bit worse for wear and needs replacing.
To order it I...

5 Replies

952 Views

Last post by Mori Man
Sun Jan 15, 2012 11:37 am
Greasing Head Bearings - The Easy Way

Last post by cargo « Thu Dec 08, 2011 5:53 am
Replies: 2
by Tirpitz » Wed Dec 07, 2011 10:11 pm

This is one job I guess gets skipped at services with eventual unwelcome effects on handling and longevity of bearings. Never ceases to amaze me how...

2 Replies

1047 Views

Last post by cargo
Thu Dec 08, 2011 5:53 am
GPR steering damper for H model??

Last post by 400y « Tue Dec 06, 2011 4:24 pm
Replies: 8
by 400y » Sun Dec 04, 2011 11:05 pm

Hi
Can you get a GPR steering damper for ZXR400 H model or an equilivant type of damper. I prefer the GPR because its easier adjusted when riding....

8 Replies

1392 Views

Last post by 400y
Tue Dec 06, 2011 4:24 pm
Which Way Round?

Last post by AFM327 « Thu Apr 21, 2011 1:21 am
Replies: 19
by Tirpitz » Mon Feb 28, 2011 7:32 pm
1

2
Is there any intrinsic objection to a steering damper being mounted 'the wrong way round' - i.e. with the rod attached to the fork leg and the damper...
19 Replies

3271 Views

Last post by AFM327
Thu Apr 21, 2011 1:21 am
wheels abit to close

Last post by CaNsA « Sat Mar 12, 2011 2:40 am
Replies: 9
by Daniel.p » Sun Jan 30, 2011 6:22 pm

my front wheel only clears my plastics by 2-3mm left it until now i had my crash replaced the forks but that didnt make a difference. checked my...

9 Replies

1485 Views

Last post by CaNsA
Sat Mar 12, 2011 2:40 am
Ohlins Steering Damper

Last post by Tirpitz « Wed Feb 23, 2011 11:39 pm
Replies: 2
by Tirpitz » Wed Feb 23, 2011 3:50 pm

If I was going to 'do a Mori Man' and bling my ZXR up a bit with an Ohlins steering damper (don't fancy a Sprint) can anyone tell me which one I...

2 Replies

1152 Views

Last post by Tirpitz
Wed Feb 23, 2011 11:39 pm
zxr 400 bar eds?

Last post by masterofinsanity « Wed Oct 20, 2010 9:18 pm
Replies: 7
by siggins16v » Sun Oct 17, 2010 5:08 pm

can you get them..if so where??

7 Replies

1566 Views

Last post by masterofinsanity
Wed Oct 20, 2010 9:18 pm
Yoke nut size

Last post by everyreasonto « Thu Jul 22, 2010 12:06 am

by everyreasonto » Thu Jul 22, 2010 12:06 am

Just a quick question... what size is the yoke nut? 35mm? l5 btw.

Thanks :smt001

0 Replies

983 Views

Last post by everyreasonto
Thu Jul 22, 2010 12:06 am
steering stem question

Last post by zxr500man « Wed Jul 14, 2010 1:12 am
Replies: 14
by newnut » Sat Jan 30, 2010 5:38 pm

Hi there all, im doing a front end swap, but a bit stuck on removing the steering stem from the zxr400 h1 bottom yoke. is there anyone on here that...

14 Replies

2593 Views

Last post by zxr500man
Wed Jul 14, 2010 1:12 am
Bent handlebar and MOT - 2

Last post by cargo « Sat May 29, 2010 9:26 am
Replies: 2
by olionel » Fri May 28, 2010 5:03 pm

Hello;

Found a similar post to this and my problem is of similar type. It appears that the physical steering stop (shown on image below) is very...

2 Replies

1288 Views

Last post by cargo
Sat May 29, 2010 9:26 am
Dampers

Last post by cargo « Tue May 25, 2010 10:23 pm
Replies: 5
by Glitchard » Wed Oct 29, 2008 9:33 pm

I have just bought a ZXR 400 and my mate who has a GXR 600 has dampers on his steering, he road my bike the other day and said I should fit them. I...

5 Replies

1642 Views

Last post by cargo
Tue May 25, 2010 10:23 pm
Yoke Stem

Last post by masterofinsanity « Tue May 04, 2010 11:56 am
Replies: 2
by dontknow17 » Mon Apr 19, 2010 10:43 pm

Hi all, im new on here!!

Just a Quick Question,

im building a bandit 600 streetfighter and i know from the bandit forums, that the ZXR400 front...

2 Replies

1071 Views

Last post by masterofinsanity
Tue May 04, 2010 11:56 am
Will L Handle bars fit my H1?

Last post by jake « Fri Apr 23, 2010 9:42 pm
Replies: 1
by chriswoodward » Fri Apr 23, 2010 8:19 pm

Thats all im wondering really...

1 Replies

946 Views

Last post by jake
Fri Apr 23, 2010 9:42 pm
S.O.S How can i take off my lock to get it fixed? S.O.S

Last post by BikerJake2010 « Mon Apr 19, 2010 11:36 am
Replies: 15
by BikerJake2010 » Sat Apr 17, 2010 5:29 pm
1

2
stupid i know, and seriously i feel like a ass that i have lost the only key i have to my baby zxr =( :ffs .... ironicaly i was going to get a key...
15 Replies

2406 Views

Last post by BikerJake2010
Mon Apr 19, 2010 11:36 am
Clip-on fork mounting diameter

Last post by Yamasaki « Fri Mar 05, 2010 7:36 am
Replies: 2
by Yamasaki » Wed Feb 10, 2010 7:59 am

Hi all

New here and I only have a small part of a ZXR400 too - sorry :tease but at least most of the machine is Kawasaki (for the time being)

I am...

2 Replies

1324 Views

Last post by Yamasaki
Fri Mar 05, 2010 7:36 am
yokes / front end

Last post by l.t.racing « Wed Dec 30, 2009 9:00 pm
Replies: 4
by l.t.racing » Sun Dec 27, 2009 12:28 pm

hi everyone i am new hear

i am just asking could any 1 measure the span of the top yoke just were the forks are thow so from out side of left leg...

4 Replies

1617 Views

Last post by l.t.racing
Wed Dec 30, 2009 9:00 pm
Still - dodgy left turns !

Last post by buckleb « Sun Aug 16, 2009 10:06 pm
Replies: 17
by reds » Thu Jun 18, 2009 3:20 pm
1

2
Thought it was the fork seal - as they were spewing oil, so replaced it - but last night when i finally got out on the bike it still seemed ot be...
17 Replies

3424 Views

Last post by buckleb
Sun Aug 16, 2009 10:06 pm
ZXR400 H steering head

Last post by wayno « Wed Aug 05, 2009 4:50 pm
Replies: 4
by wayno » Wed Aug 05, 2009 10:06 am

I am currently fitting a ZXR400 front end to my Zephyr but ran across a problem last night.

I have managed to find some bearings, by the way I...

4 Replies

1272 Views

Last post by wayno
Wed Aug 05, 2009 4:50 pm
Tank Protector / Crash Bobins / Bar Ends

Last post by cargo « Sun Aug 02, 2009 7:31 am
Replies: 1
by ZXR-400 » Sat Aug 01, 2009 11:25 pm

i know the tank protector will go on , but im just wondering can i fit those bar ends on the zxr400 ? same with those crash bobins ,

all help would...

1 Replies

1213 Views

Last post by cargo
Sun Aug 02, 2009 7:31 am
Unstable left hand turns ???

Last post by tk400 « Sat May 23, 2009 10:44 am
Replies: 5
by reds » Mon May 18, 2009 7:38 pm

Bike has been riding fine recently, planninghaving on giving it a full service next weekend. The last time I rode it though was having issues turning...

5 Replies

1280 Views

Last post by tk400
Sat May 23, 2009 10:44 am
bent handlebar and MOT

Last post by nc73 « Fri May 22, 2009 8:56 pm
Replies: 5
by nc73 » Wed May 20, 2009 12:15 am

So my right handlebar is bent (supposedly). My thumb will touch the frame if make a sharp turn to the right. I tried bending it back but no hope...

5 Replies

1450 Views

Last post by nc73
Fri May 22, 2009 8:56 pm
Steering stem tightness

Last post by stug « Sun Mar 08, 2009 10:26 pm
Replies: 5
by hciR » Sun Mar 08, 2009 1:23 pm

How tight does this nut have to be? The manual says 4.9 Nm but I don't have a torque wrench atm. Is it just a case of doing it up finger tight then...

5 Replies

1329 Views

Last post by stug
Sun Mar 08, 2009 10:26 pm
which levers fit?

Last post by bendog66 « Mon Dec 29, 2008 12:59 pm
Replies: 1
by simmo » Thu Nov 13, 2008 10:46 pm

i want a set of 'shorty' levers for me zxr l BUT the likes of 'pazzo' dont make them for the zxr400
so just wondered if any other kawasaki's levers...

1 Replies

1035 Views

Last post by bendog66
Mon Dec 29, 2008 12:59 pm
Damage report!

Last post by gesch78 « Thu Dec 11, 2008 7:52 pm
Replies: 3
by gesch78 » Thu Dec 11, 2008 6:37 pm

Hi all,

had my first crash today :smt013 . Was going round a corner I have been round loads of times before at higher speeds and the front started...

3 Replies

1252 Views

Last post by gesch78
Thu Dec 11, 2008 7:52 pm
Head Bearing Replacement

Last post by RedexRobB « Sun Dec 07, 2008 6:17 pm
Replies: 13
by Bestie » Sun Nov 30, 2008 6:37 pm

OK,

I am not an idjut, just not as gifted as some, plus years of copious amounts of green smoking and alcohol have eroded my active brain...

13 Replies

2333 Views

Last post by RedexRobB
Sun Dec 07, 2008 6:17 pm
Handling a bit hesitant

Last post by andyvanderpandy « Thu Nov 20, 2008 10:49 am
Replies: 3
by MillaMeter » Thu Nov 20, 2008 7:54 am

Hi,

Basically, when I take the bike into a bend, it sort of hesitates whether or not to lean. I'm loosing my confidence leaning now because it just...

3 Replies

1255 Views

Last post by andyvanderpandy
Thu Nov 20, 2008 10:49 am
Pulling to the right.

Last post by RedexRobB « Sun May 18, 2008 7:09 pm
Replies: 17
by Brett » Thu May 01, 2008 7:47 pm
1

2
Me again, more advice please. Just had puncture fixed. I rested the bike on it's forks when the wheel was off, raised up on slabs. I did this all...
17 Replies

2891 Views

Last post by RedexRobB
Sun May 18, 2008 7:09 pm
what size grips

Last post by Northern ANdy « Thu Jan 03, 2008 10:53 am
Replies: 4
by kion » Wed Jan 02, 2008 12:51 pm

would a 7/8 size fit on the zxr???

4 Replies

1491 Views

Last post by Northern ANdy
Thu Jan 03, 2008 10:53 am

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