Can't get pads out

Moderator: Moderators

Post Reply
User avatar
zxr_oli
zxr400 oc member
zxr400 oc member
Posts: 319
Joined: Sat Jun 02, 2007 10:42 am
My Bike: Daytona 675
Location: East Sussex

Can't get pads out

Post by zxr_oli »

Trying to change my pads etc.
Got the front ones out but the pins holding the rears in are stuck tight. Tried leaving WD40 to soak in + a lot of brake cleaner but they're stuck fast.
Anyone got any tips?
zimm
zxr400 oc member
zxr400 oc member
Posts: 2320
Joined: Tue Oct 10, 2006 12:32 am
My Bike: ZXR400-M4, ZX4, ZX6R.
Location: Herefordshire

Re: Can't get pads out

Post by zimm »

drill out the captive side and drive them out with a punch, then fill the holes you made with epoxy/metal putty/similar. it happens a lot.
User avatar
masterofinsanity
Site Admin
Site Admin
Posts: 8103
Joined: Thu Aug 29, 2002 12:36 am
My Bike: Aprilia Tuono Fighter
Location: England
Contact:

Re: Can't get pads out

Post by masterofinsanity »

be interested to find out other peoples ways of shifting these, i need to change my pads for the mot and the pins are stuck well fast so thinking of stripping the calipers, if everyone posts their experiences i'll do a write up with tips.
Don't forget people there is more to the zxr400 than this forum... check out www.zxrworld.co.uk also.
zimm
zxr400 oc member
zxr400 oc member
Posts: 2320
Joined: Tue Oct 10, 2006 12:32 am
My Bike: ZXR400-M4, ZX4, ZX6R.
Location: Herefordshire

Re: Can't get pads out

Post by zimm »

ive tried gripping them with vice grips and attempting to twist them out after a liberal soaking in penetrating fluid.. its just snapped the pins :( ..
User avatar
masterofinsanity
Site Admin
Site Admin
Posts: 8103
Joined: Thu Aug 29, 2002 12:36 am
My Bike: Aprilia Tuono Fighter
Location: England
Contact:

Re: Can't get pads out

Post by masterofinsanity »

i was thinking of drilling them out and then replacing them with gsxr ones that screw in which would mean drilling out the holes and tapping them.
Don't forget people there is more to the zxr400 than this forum... check out www.zxrworld.co.uk also.
zimm
zxr400 oc member
zxr400 oc member
Posts: 2320
Joined: Tue Oct 10, 2006 12:32 am
My Bike: ZXR400-M4, ZX4, ZX6R.
Location: Herefordshire

Re: Can't get pads out

Post by zimm »

sounds like a plan Baz, the original design, is pants.
Captain Awesome
Posts: 1
Joined: Tue Jan 12, 2010 10:04 pm
My Bike: ZXR 400 L9 '52

Re: Can't get pads out

Post by Captain Awesome »

I found that if you grab the pin with a small set of pliers or wire cutters and then tap the gripped end with a hammer forces the pin out :excited
User avatar
masterofinsanity
Site Admin
Site Admin
Posts: 8103
Joined: Thu Aug 29, 2002 12:36 am
My Bike: Aprilia Tuono Fighter
Location: England
Contact:

Re: Can't get pads out

Post by masterofinsanity »

see here for removing the pins viewtopic.php?f=55&t=6497
Don't forget people there is more to the zxr400 than this forum... check out www.zxrworld.co.uk also.
Post Reply