Bike wont start

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masterofinsanity
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Joined: Thu Aug 29, 2002 12:36 am
My Bike: Aprilia Tuono Fighter
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Bike wont start

Post by masterofinsanity »

seems to be a lot of questions cropping up about people struggling to get the bikes to start so i'm gonna compile a page of ideas as follows, these are taken off the net so no responsibilty for errors or damage caused by these tips.I will try and knock up a flow chart at some point.

Engine Doesn't Start, Starting Difficulty:

Starter Motor Not Rotating:

tarter lockout or neutral switch trouble
Starter motor trouble
Battery voltage low
Relays not contacting or operating
Starter button not contacting
Wiring open or shorted
Ignition switch trouble
Engine stop switch trouble
Fuse blown

Starter motor rotating but engine doesn't turn over:
Starter clutch trouble

Engine won't turn over:
Valve seizure
Cylinder, piston seizure
Connecting rod small end seizure
Connecting rod big end seizure
Transmission gear or bearing seizure
Camshaft seizure
Balancer bearing seizure

No fuel flow:
Fuel tap vacuum hose clogged
Fuel tank air vent obstructed
Fuel tap clogged
Fuel line clogged
Float valve clogged

Engine flooded:
Fuel level in carburetor float bowl too high
Float valve worn or stuck open
Starting technique faulty
(When flooded, crank the engine with the throttle fully open to allow more air to reach the engine)

No spark; spark weak:
Battery voltage low
Spark plug dirty, broken, or maladjusted
Spark plug cap or high tension wiring trouble
Spark plug cap not in good contact
Spark plug incorrect
IC ignitor trouble
Neutral, starter lockout, or side stand switch trouble
Pickup coil trouble
Ignition coil trouble
Ignition or engine stop switch shorted
Wiring shorted or open
Fuse blown
Compression low
Spark plug loose
Cylinder head not sufficiently tightened down
Cylinder, piston worn
Piston ring bad (worn, weak, broken, or sticking)
Piston ring/land clearance excessive
Cylinder head gasket damaged
Cylinder head warped
Valve spring broken or weak
Valve not seating properly (valve bent, worn, or carbon accumulation on the seating surface)
Don't forget people there is more to the zxr400 than this forum... check out www.zxrworld.co.uk also.
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KAWASAKI_KID
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Joined: Thu Apr 17, 2008 12:08 am
My Bike: ZXR 400 L3
Location: Hatfield, HERTFORDSHIRE
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Re: Bike wont start

Post by KAWASAKI_KID »

CDI?

this would be really good if each one was a link that took you to a step by step guide with photos and stuff
Veni Vidi Vici - I came, I saw, I conquered!

Show Spec - 1988 Escort Mk4 XR3i Cabriolet
Kawasaki ZX6R J1
Kawasaki ZXR 400L3
Kawasaki KX 100
Saving for a jet Ski...kawasaki of course! lol
User avatar
masterofinsanity
Site Admin
Site Admin
Posts: 8103
Joined: Thu Aug 29, 2002 12:36 am
My Bike: Aprilia Tuono Fighter
Location: England
Contact:

Re: Bike wont start

Post by masterofinsanity »

it would be really good if i had the time to create such material :smt003 hence the workshop on the main site for everyones input.
Don't forget people there is more to the zxr400 than this forum... check out www.zxrworld.co.uk also.
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