seems to be a lot of questions cropping up about people struggling to get the bikes to start so i'm gonna compile a page of ideas as follows, these are taken off the net so no responsibilty for errors or damage caused by these tips.I will try and knock up a flow chart at some point.
Engine Doesn't Start, Starting Difficulty: 
Starter Motor Not Rotating: 
tarter lockout or neutral switch trouble 
Starter motor trouble 
Battery voltage low 
Relays not contacting or operating 
Starter button not contacting 
Wiring open or shorted 
Ignition switch trouble 
Engine stop switch trouble 
Fuse blown
Starter motor rotating but engine doesn't turn over: 
Starter clutch trouble
Engine won't turn over: 
Valve seizure 
Cylinder, piston seizure 
Connecting rod small end seizure 
Connecting rod big end seizure 
Transmission gear or bearing seizure 
Camshaft seizure 
Balancer bearing seizure
No fuel flow: 
Fuel tap vacuum hose clogged 
Fuel tank air vent obstructed 
Fuel tap clogged 
Fuel line clogged 
Float valve clogged
Engine flooded: 
Fuel level in carburetor float bowl too high 
Float valve worn or stuck open 
Starting technique faulty 
(When flooded, crank the engine with the throttle fully open to allow more air to reach the engine)
No spark; spark weak: 
Battery voltage low 
Spark plug dirty, broken, or maladjusted 
Spark plug cap or high tension wiring trouble 
Spark plug cap not in good contact 
Spark plug incorrect 
IC ignitor trouble 
Neutral, starter lockout, or side stand switch trouble 
Pickup coil trouble 
Ignition coil trouble 
Ignition or engine stop switch shorted 
Wiring shorted or open 
Fuse blown
Compression low 
Spark plug loose 
Cylinder head not sufficiently tightened down 
Cylinder, piston worn 
Piston ring bad (worn, weak, broken, or sticking) 
Piston ring/land clearance excessive 
Cylinder head gasket damaged 
Cylinder head warped 
Valve spring broken or weak 
Valve not seating properly (valve bent, worn, or carbon accumulation on the seating surface)
			
			
									
									Bike wont start
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- masterofinsanity
 - Site Admin

 - Posts: 8111
 - Joined: Thu Aug 29, 2002 12:36 am
 - My Bike: Aprilia Tuono Fighter
 - Location: England
 - Contact:
 
Bike wont start
Don't forget people there is more to the zxr400 than this forum... check out www.zxrworld.co.uk also.
						- KAWASAKI_KID
 - Posts: 67
 - Joined: Thu Apr 17, 2008 12:08 am
 - My Bike: ZXR 400 L3
 - Location: Hatfield, HERTFORDSHIRE
 - Contact:
 
Re: Bike wont start
CDI?
this would be really good if each one was a link that took you to a step by step guide with photos and stuff
			
			
									
									this would be really good if each one was a link that took you to a step by step guide with photos and stuff
Veni Vidi Vici  -  I came,  I saw, I conquered!
Show Spec - 1988 Escort Mk4 XR3i Cabriolet
Kawasaki ZX6R J1
Kawasaki ZXR 400L3
Kawasaki KX 100
Saving for a jet Ski...kawasaki of course! lol
						Show Spec - 1988 Escort Mk4 XR3i Cabriolet
Kawasaki ZX6R J1
Kawasaki ZXR 400L3
Kawasaki KX 100
Saving for a jet Ski...kawasaki of course! lol
- masterofinsanity
 - Site Admin

 - Posts: 8111
 - Joined: Thu Aug 29, 2002 12:36 am
 - My Bike: Aprilia Tuono Fighter
 - Location: England
 - Contact:
 
Re: Bike wont start
it would be really good if i had the time to create such material  
 hence the workshop on the main site for everyones input.
			
			
									
									Don't forget people there is more to the zxr400 than this forum... check out www.zxrworld.co.uk also.