Page 1 of 4
ZXR400?
Posted: Tue Jun 09, 2009 2:01 pm
by Mori Man
It's been a long time coming, but finally all the bit's of the jigsaw have come together (apart from some aftermarket wheels).
This will show the start of re-incarnation #1 , this will be for the MOT here and to get all the paperwork sorted.
Rainy season is upon us soon so will devote some time to the build rather than the ZRX - update on that soon !
All the paint has been bought in and fabrication work has commenced so the next post should be Swinger then frame.
The "Gathering" process has now produced enough parts that i can build a 2nd bike (road or track) with surplus to do a 3rd track bike. There is also another H2, if the price doesn't escalate rapid will be purchased as build #4
Head work on the ZRX has revealed I am on the right tracks with the tuning , missed out on some BEET cam's the other night but still have my F3's amongst others
MM!
PS. Wheels are not forgotten just not essential just now

Rear Wheel & Swinger
Posted: Tue Jul 28, 2009 2:50 pm
by Mori Man
Base coat going on
Posted: Wed Jul 29, 2009 5:46 am
by Mori Man
Re: ZXR400?
Posted: Wed Jul 29, 2009 8:52 am
by Mori Man
Job done - almost tempted to leave as is and fire the top coat on ! Silver wheels with Lime Green rim tape
But I have can's of colour coat to be used

Re: ZXR400?
Posted: Wed Jul 29, 2009 9:07 am
by tk400
What type of paint you using MM, and what type of top coat? cheers
Regards TK400
Re: ZXR400?
Posted: Wed Jul 29, 2009 9:36 am
by Mori Man
they are 300ml cans made by Daytona - they do a whole range of OEM colours
The base coats is called X04 (Silver)
Top coat is a clear urethyne that's Acid,Fuel and oil resistant so especially good for wheels.
Just about to go do a 1st colour coat before the sun goes down........
MM!


Colour coat
Posted: Wed Jul 29, 2009 9:51 am
by Mori Man
1st coat done, not aiming for perfection here just better than what they were !
Difficult not getting dust blobs when doing it outside on your veranda - wish I had a shed to gag out on the fumes
29'C just now so paint is drying real quick with a warm wind too. 32'C tomorrow so that should bake the final colour coat on.

Front Wheel
Posted: Mon Aug 03, 2009 8:28 am
by Mori Man
Pulled the front wheel of yesterday and endured the mosquito bites in doing so.
Was mildly raining so all the wee fuggers were hiding in the bike shed annoying the breasts off me :smt013
Got the old tyre removed so today stripping the paint off and preparing it for the base coat.
While i was waiting for it to dry off in the sun (

) I pulled the zorst out of the box and gave it a polish, shame most of it will be hidden but i'll know it's under there




Oh, rear wheel on the rex getting the tyre scrubbed in
BT021 feels real good

Re: ZXR400?
Posted: Mon Aug 03, 2009 6:27 pm
by RedexRobB
that exhaust is just.........

Front Wheel
Posted: Fri Aug 07, 2009 6:49 am
by Mori Man
Getting on with the front wheel today, slight ding in the rim but shouldn't cause any problems.
Aslo finishing up the generator cover, looking good
Next will be the engine, same Satin Black as cover , must get frame from front veranda and start stripping it down, now set a six week deadline to have this done
Going to be long days for the next 5 weeks !

Re: ZXR400?
Posted: Fri Aug 07, 2009 7:01 am
by tk400
Now thats just teasing...........
Re: ZXR400?
Posted: Fri Aug 07, 2009 7:03 am
by RedexRobB
Is that a genuine BEET part the genny cover?
6weeks is a short time for a bike build, but i guess if all your parts are ready to go on and all you need to do is shiney them up then thats pretty realistic really.
Re: ZXR400?
Posted: Fri Aug 07, 2009 7:37 am
by Mori Man
RedexRobB wrote:Is that a genuine BEET part the genny cover?
6weeks is a short time for a bike build, but i guess if all your parts are ready to go on and all you need to do is shiney them up then thats pretty realistic really.
Yip, genuine BEET part - now Unobtanium and it's taken me a while to get this one. Last one went for crazy money but this one looked real ugly and I had no competition on it

Quick nitromors and clean up , spray with " fast black " and good as new again.
5 weeks for the build and 1 week to tidy up problem solve if needed. All the parts are here now - 80% is new or very good condition used.
Swinger needs prep'd along with frame, once done then I can start making a rolling chasis.
I've got a wee cheat - going to use the front end off the ZRX and rear wheel to get the ZXR mot'd
Apart from that, have three sets of nuts and bolts with brackets ect, so shouldn't get suck there, a big box of stainless too, full set of gaskets, 7 wiring looms , two complete near mint body panel sets. can't think of anything I need major repaired so all should be good to go.
Slow bit is waiting for paint to set to get next coat on.
Watch this space

Re: ZXR400?
Posted: Fri Aug 07, 2009 8:05 am
by Mori Man
tk400 wrote:Now thats just teasing...........
This might be:
http://www.mdf-g.com/TYERLETTER/index.html
Can also specify Green lettering
( For those of us who can't be arsed getting the tyre paint pens out

)
Frame & Swinger
Posted: Fri Aug 14, 2009 1:54 pm
by Mori Man