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Re: H1 with ZX4 Engine

Posted: Sun Jan 20, 2013 1:44 am
by ZX4R-F3
Quick update,

ZX6 F3 (1997) rear wheel fitted to ZXR400 H1

Minimal modifications, swap zx6 wheel bearings for zxr400h wheel bearings, sprocket carrier bearing, circlip and dust seals are the same for both models.

Sprocket and brake disc are a straight swap.

Using 400H axle, axle sleeve and spacers, fit two 6mm spacers between caliper and mounting bracket.

Job done.

Only thing to sort is the rear hugger, have to raise it slightly.

Image

Image

Forgot to weigh wheels, the ZX6 wheel did feel a bit lighter.

Re: H1 with ZX4 Engine

Posted: Sun Jan 20, 2013 6:54 am
by tink
Ice work your doing there winks

Re: H1 with ZX4 Engine

Posted: Tue Jan 22, 2013 12:49 am
by ZX4R-F3
Cheers Tink, It has taken a while, but is getting to how i want it now.

Re: H1 with ZX4 Engine

Posted: Wed Aug 14, 2013 2:14 pm
by Aripug
Great and clean work!!!! :D

Re: H1 with ZX4 Engine

Posted: Wed Sep 11, 2013 5:28 pm
by Vaughn
That's looking lovely, I like the vid as well, you've got a nice little test track there with loads of corners.

What paint did you use?? I want to do my fairings but not sure whether to use aerosol or get a compressor

Top notch job anyway, keep up the good work

Re: H1 with ZX4 Engine

Posted: Mon Oct 28, 2013 10:35 am
by R P Corse
beautiful! does having the bigger rear wheel compromise handling at all?

Re: H1 with ZX4 Engine

Posted: Mon Oct 28, 2013 11:14 am
by cargo
BigB wrote:beautiful! does having the bigger rear wheel compromise handling at all?


Take a walk around a race paddock................you will not find any ZXR400 with a 600 wheel fitted...............

Re: H1 with ZX4 Engine

Posted: Mon Oct 28, 2013 2:29 pm
by R P Corse
was just a general question - i'm asking out of curiosity, doesn't mean i'm going to do it

Re: H1 with ZX4 Engine

Posted: Tue Oct 29, 2013 2:06 am
by ross46
How long to sand all the fairings back? Need to do mine soon so am interested

Re: H1 with ZX4 Engine

Posted: Thu Oct 31, 2013 9:18 pm
by ZX4R-F3
ross46 wrote:How long to sand all the fairings back? Need to do mine soon so am interested
Hey Ross,
Sanding everything back was mainly done by hand, I found using power sander (black & decker mouse) it tended to heat the paint and stick to the sand paper.
Takes a couple of hours per panel, i started with a 180 grit and worked down to 400 grit wet and dry. Would recommend a good comfy sanding block.
I think there was about 12 layers on the tail unit, including what looked like a dulux red gloss. Worth doing i think and you know what is on the panel when finished.
All the best with it.
Andy

Re: H1 with ZX4 Engine

Posted: Thu Oct 31, 2013 9:39 pm
by ZX4R-F3
Vaughn wrote:That's looking lovely, I like the vid as well, you've got a nice little test track there with loads of corners.

What paint did you use?? I want to do my fairings but not sure whether to use aerosol or get a compressor

Top notch job anyway, keep up the good work
Hi Vaughn,
Cheers.
This is the paint i used,

http://www.ebay.co.uk/itm/Kawasaki-Gree ... 27c8f1efcd
Goes on well, lots of light coats, rubbed down inbetween, then 6 layers of laquer.
Hope all goes well.
Andy

Re: H1 with ZX4 Engine

Posted: Thu Oct 31, 2013 10:25 pm
by ZX4R-F3
BigB wrote:beautiful! does having the bigger rear wheel compromise handling at all?
Hi BigB,
According to others on a standard bike it will tip in slightly slower. Due to fitting the 636 rear shock it raised the back end by 30mm resulting in steeping the rake so tips in very well with standard rear so has probably balanced it out with the wider 180 profile, looks well and plenty of traction, I personally have found it to corner smoother, and can still throw it round.

Re: H1 with ZX4 Engine

Posted: Thu Nov 07, 2013 10:58 pm
by kawazonkey
Love this bike..all done by yourself and not farmed out to someone else to do it, nice work.

Is that a chrome oil filter?? If so how did you come across it?

Alex

Re: H1 with ZX4 Engine

Posted: Fri Nov 08, 2013 7:43 am
by ross46
There on eBay, made by K&N

Re: H1 with ZX4 Engine

Posted: Fri Nov 08, 2013 8:33 pm
by ZX4R-F3
Thanks kawazonkey
kawazonkey wrote:Love this bike..all done by yourself and not farmed out to someone else to do it, nice work.

Is that a chrome oil filter?? If so how did you come across it?

Alex
Ross46 is right, K&N Chrome easy to remove socket or spanner, can also be lock wired.

http://www.ebay.co.uk/itm/Kawasaki-ZXR7 ... 2ea5eb711f