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Last post by masterofinsanity « Tue Jun 11, 2019 7:47 pm
Posted in GENERAL ANNOUNCEMENTS, RULES AND UPDATES.

by masterofinsanity » Tue Jun 11, 2019 7:47 pm » in GENERAL ANNOUNCEMENTS, RULES AND UPDATES.

Hi, i have upgraded to the latest fileset please report any missing links, images or errors here.

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Last post by masterofinsanity
Tue Jun 11, 2019 7:47 pm

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Parts from other bikes which fit the ZXR

Last post by irishdanny « Mon Nov 26, 2018 8:09 pm
Replies: 53
by deviant » Thu Dec 21, 2006 7:59 pm
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There seems to be a lot of discussion about what parts off other bikes fit the ZXR400. I thought we could collect them all in one place under this...
53 Replies

42705 Views

Last post by irishdanny
Mon Nov 26, 2018 8:09 pm
zxr400 CDIs

Last post by SECTOR « Mon Jan 22, 2018 10:17 am
Replies: 49
by RedexRobB » Mon Jan 28, 2008 11:19 am
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I got these from ebay listings. We have at least all of the Letter types i think V,L,M etc... and the year where stated.
49 Replies

19749 Views

Last post by SECTOR
Mon Jan 22, 2018 10:17 am
ZXR400 "How do I..."

Last post by banner001 « Sun Apr 30, 2017 10:52 pm
Replies: 3
by banner001 » Fri Apr 28, 2017 8:56 pm

Hi all, am intending this to be a growing list of how to perform things on your bike, with clear pictures and well written guides. If you think...

3 Replies

3772 Views

Last post by banner001
Sun Apr 30, 2017 10:52 pm
bearings

Last post by muttsnuts « Sat Dec 28, 2013 6:22 pm
Replies: 10
by masterofinsanity » Wed Oct 17, 2007 9:10 am

just came across a parts site on the net which shows front wheel bearings for L models as

Kawasaki ZXR 400 L1-L3 91-93 Front Wheel Bearing...

10 Replies

7391 Views

Last post by muttsnuts
Sat Dec 28, 2013 6:22 pm
Repainting mild steel pipes

Last post by tobomoto « Mon Aug 27, 2012 11:20 pm
Replies: 6
by Tirpitz » Mon Apr 23, 2012 8:12 pm

Here's a bit of info with the benefit of my experiences of refreshing OEM mild steel headers. My pipes had just started to corrode slightly so I...

6 Replies

4328 Views

Last post by tobomoto
Mon Aug 27, 2012 11:20 pm
zxr400 microfiche book in PDF

Last post by masterofinsanity « Thu Aug 16, 2012 10:38 pm
Replies: 9
by masterofinsanity » Sun Aug 31, 2008 9:03 pm

i've finally got round to putting this book together, its 151 pages which has been scanned for our website by a Sebastien Liss so all credit goes to...

9 Replies

6317 Views

Last post by masterofinsanity
Thu Aug 16, 2012 10:38 pm
HPI checks

Last post by Randle « Fri Jul 06, 2012 2:59 pm
Replies: 1
by masterofinsanity » Tue Jun 30, 2009 9:44 am

When buying a used vehicle its always a good idea to do a HPI check, now i've always used this

you text the reg number to 83600

How to use our...

1 Replies

4643 Views

Last post by Randle
Fri Jul 06, 2012 2:59 pm
Changing a fork seal

Last post by ajblamey « Sat Mar 10, 2012 7:14 pm
Replies: 13
by masterofinsanity » Fri May 09, 2008 11:51 pm

Let me tell you now this aint no 5 minute job.And you don't need any special tools for this job but i'm sure it'd make it a damn sight easier! bear...

13 Replies

10642 Views

Last post by ajblamey
Sat Mar 10, 2012 7:14 pm
Removing those stubborn rear caliper pins.

Last post by belroy « Thu Nov 25, 2010 7:19 pm
Replies: 7
by masterofinsanity » Sat Jun 28, 2008 4:04 pm

A common fault when its time to change the rear pads is the caliper pins are rusted solid, so what do you do?

firstly get yourself a couple of new...

7 Replies

5577 Views

Last post by belroy
Thu Nov 25, 2010 7:19 pm
Storing your bike over winter

Last post by RedexRobB « Thu Nov 11, 2010 1:16 pm
Replies: 11
by masterofinsanity » Thu Oct 18, 2007 8:47 am

Well got up this morning to see the first signs of frost so thought i'd start a post for storing the bike over the winter for those of us that don't...

11 Replies

5857 Views

Last post by RedexRobB
Thu Nov 11, 2010 1:16 pm
Engine coolant & overheating.

Last post by saka_ZXR « Mon Aug 03, 2009 11:50 pm
Replies: 2
by masterofinsanity » Thu Jul 24, 2008 4:39 am

Coolant is used to prevent an internal combustion engine from overheating. It serves to maintain a steady temperature inside the engine through the...

2 Replies

4255 Views

Last post by saka_ZXR
Mon Aug 03, 2009 11:50 pm
Selling your bike?

Last post by maz66 « Wed Jul 22, 2009 10:53 pm
Replies: 1
by masterofinsanity » Wed Mar 04, 2009 11:30 am

When selling a vehicle i always give a receipt of sale for item sold as seen, i found this on the net and thought it a good idea to post it for...

1 Replies

3390 Views

Last post by maz66
Wed Jul 22, 2009 10:53 pm
FAQ's about your zxr400

Last post by masterofinsanity « Thu Jun 18, 2009 9:10 am

by masterofinsanity » Thu Jun 18, 2009 9:10 am

GENERAL INFORMATION

FUEL SYSTEM

COOLING SYSTEM

ENGINE & TRANSMISSION

CLUTCH

WHEELS & TYRES

BRAKES

SUSPENSION

FRAME...

0 Replies

3146 Views

Last post by masterofinsanity
Thu Jun 18, 2009 9:10 am
Know your tyres

Last post by masterofinsanity « Tue May 05, 2009 11:56 am

by masterofinsanity » Tue May 05, 2009 11:56 am

READING A SIDEWALL (c)

MOTORCYCLE TYRE SERVICE DESCRIPTION EXAMPLE
TYRE SIZE
TYRE CONSTRUCTION
LOAD CAPACITY
SPEED INDEX
TYRE SPEED...

0 Replies

2898 Views

Last post by masterofinsanity
Tue May 05, 2009 11:56 am
what do you know about restrictors????????????

Last post by jack sharpezxr 400 L « Sat Jan 24, 2009 2:36 pm
Replies: 47
by masterofinsanity » Fri Aug 25, 2006 3:36 pm
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i'm gonna do another feature for the site on restrictors so i want to gather as much info as possible here, we all know the zxr is restricted in...
47 Replies

14615 Views

Last post by jack sharpezxr 400 L
Sat Jan 24, 2009 2:36 pm
Get to know your battery

Last post by masterofinsanity « Wed Jun 11, 2008 12:53 pm

by masterofinsanity » Wed Jun 11, 2008 12:53 pm

Battery Guide taken from

please visit this website it has an amazing wealth of knowledge!!
Motorcycle Battery Maintenace Tips to keep your...

0 Replies

2667 Views

Last post by masterofinsanity
Wed Jun 11, 2008 12:53 pm
Wiring diagrams

Last post by masterofinsanity « Tue Apr 22, 2008 2:49 pm

by masterofinsanity » Tue Apr 22, 2008 2:49 pm

Some wiring diagrams if you need them.

0 Replies

2997 Views

Last post by masterofinsanity
Tue Apr 22, 2008 2:49 pm
How do i do that?

Last post by masterofinsanity « Tue Apr 22, 2008 2:27 pm

by masterofinsanity » Tue Apr 22, 2008 2:27 pm

Iridium Headlights
Removing the rev limiter
Extending the instrument panel
Carbon Fibre Accessories
Fork Rebuild
Polished yoke covers...

0 Replies

3060 Views

Last post by masterofinsanity
Tue Apr 22, 2008 2:27 pm
BEFORE POSTING - PLEASE CHECK THE MANUAL OR MICROFICHE

Last post by RedexRobB « Thu Jul 19, 2007 9:03 pm
Replies: 2
by RedexRobB » Thu Jul 19, 2007 5:51 pm

Many threads seem to be asking questions which can be answered by looking at the manuals, so here is a link to them for you all to see.

Also the...

2 Replies

3264 Views

Last post by RedexRobB
Thu Jul 19, 2007 9:03 pm
Gearing & speed calculator

Last post by masterofinsanity « Tue Jan 09, 2007 11:05 am

by masterofinsanity » Tue Jan 09, 2007 11:05 am

Here you will find a little excel spreadsheet that calculates your speed from different ratio gears, how true it is i don't know, anyone care to test...

0 Replies

3188 Views

Last post by masterofinsanity
Tue Jan 09, 2007 11:05 am
frame/engine numbers

Last post by masterofinsanity « Tue May 17, 2005 8:43 pm

by masterofinsanity » Tue May 17, 2005 8:43 pm

0 Replies

4877 Views

Last post by masterofinsanity
Tue May 17, 2005 8:43 pm
esl dissertation proposal ghostwriter website for masters

Last post by Ridgema « Mon Jan 15, 2018 10:59 pm

by Ridgema » Mon Jan 15, 2018 10:59 pm

Jean Hanson from San Francisco was looking for esl dissertation proposal ghostwriter website for masters

Darion Parker found the answer to a...

0 Replies

125 Views

Last post by Ridgema
Mon Jan 15, 2018 10:59 pm
Valve clearance check and shim swap discussion thread

Last post by banner001 « Sat May 27, 2017 6:02 pm
Replies: 32
by masterofinsanity » Tue Jan 13, 2009 9:01 am
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A massive thankyou to Mori Man for the valve checking post, please do not post in that thread otherwise posts will be deleted, if you want to add...
32 Replies

9647 Views

Last post by banner001
Sat May 27, 2017 6:02 pm
Racing F3 parts

Last post by Mori Man « Thu Sep 22, 2016 6:42 am
Replies: 17
by Mori Man » Wed Sep 17, 2008 12:46 pm
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I have a copy of the '91 F3 parts list (Final edition) and after comparing it to the '89 one listed on the home site I will scan it in for reference...
17 Replies

7065 Views

Last post by Mori Man
Thu Sep 22, 2016 6:42 am
Shim gap and order calculator :)

Last post by fstarocka « Sat Sep 10, 2016 6:44 am

by fstarocka » Sat Sep 10, 2016 6:44 am

Hi all, I wrote a small basic program to calculate shims for new orders.

It allows you to order a whole new set or just ones you need and reuse...

0 Replies

1563 Views

Last post by fstarocka
Sat Sep 10, 2016 6:44 am
Valve clearance NOTE SHEET to help doing a SHIM SWAP (download)

Last post by yogiFrench « Sun May 22, 2016 12:23 pm

by yogiFrench » Sun May 22, 2016 12:23 pm

Hi everyone,

I created a small website to share a simple NOTE SHEET I created : the purpose is to help people doing the valve clearance check on a...

0 Replies

1685 Views

Last post by yogiFrench
Sun May 22, 2016 12:23 pm
Cat C write off??!!

Last post by NeiiseZXR « Thu May 19, 2016 9:36 pm
Replies: 10
by NeiiseZXR » Tue May 17, 2016 8:50 pm

You may remember my zxr L7 possibly dropped a valve last month and I've found a shabby 2001 with 13400 miles on the clock... No MOT for 3 years...

10 Replies

2297 Views

Last post by NeiiseZXR
Thu May 19, 2016 9:36 pm
Zxrworld of tips and tricks....

Last post by Top-shaggy « Tue Mar 29, 2016 7:25 pm
Replies: 15
by masterofinsanity » Thu Nov 27, 2008 1:51 pm
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From Cargo's post on gaskets i thought we could get a collection of top tips together to help fellow zxr owners.So post any useful tips in this...
15 Replies

5764 Views

Last post by Top-shaggy
Tue Mar 29, 2016 7:25 pm
Single Seat / Race Units for the ZXR400

Last post by guitarcarrot « Mon Mar 30, 2015 3:12 pm
Replies: 35
by RedexRobB » Fri Mar 02, 2007 9:31 pm
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right, a new 'useful' thread, so baz please move to information when this topic quietens down :smt001

If anyone knows where to get a single seat...
35 Replies

16028 Views

Last post by guitarcarrot
Mon Mar 30, 2015 3:12 pm
how much zxr400 sp

Last post by RedexRobB « Fri Mar 27, 2015 6:23 am
Replies: 1
by stuart 400sp » Thu Mar 26, 2015 10:48 pm

Hello the time has come to sell my zxr400 sp j1 version , 1989. Same as h1 but the homoligation one and I wasn't sure what it was worth . I have...

1 Replies

1961 Views

Last post by RedexRobB
Fri Mar 27, 2015 6:23 am
Stick Coil Mod - a how too , I hope !

Last post by stuart42 « Sat Mar 14, 2015 2:48 pm
Replies: 55
by Mori Man » Sat Jan 16, 2010 9:51 am
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Most of you will most likely use or have used ZX10/6-R stick coils but the install is still the same as this.

I have used CBR600RR 07~09 Stick coils...
55 Replies

17006 Views

Last post by stuart42
Sat Mar 14, 2015 2:48 pm
Heated Grips (Daytona) Installation

Last post by Smousley1995 « Fri Jan 23, 2015 2:00 pm
Replies: 1
by gavinfdavies » Fri Dec 03, 2010 11:35 pm

Just an info post giving a brief run down of how and where to install heated grips for best effect (haha, i know the handle bar is always a good...

1 Replies

3010 Views

Last post by Smousley1995
Fri Jan 23, 2015 2:00 pm
Fitting GSXR 1000 Calipers.

Last post by Tinman « Mon Oct 13, 2014 12:50 am
Replies: 52
by Scott221 » Fri Mar 20, 2009 8:49 pm
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Ok, this is a pretty hot topic on the forum and not much info is about on them so I thought I'd do a little write up on my setup of the 6 pots....
52 Replies

13207 Views

Last post by Tinman
Mon Oct 13, 2014 12:50 am
H manual rear suspension typo

Last post by KwakKwak « Thu Feb 13, 2014 3:10 pm
Replies: 2
by KwakKwak » Tue Feb 11, 2014 2:07 pm

Just noticed the H manual has it's L and M muddled up in reference to the rear suspension, shows M as locking agent and L as moly grease, oops, this...

2 Replies

1998 Views

Last post by KwakKwak
Thu Feb 13, 2014 3:10 pm
What parts fit the ZX400G?

Last post by ChristoT « Fri Dec 06, 2013 11:58 pm

by ChristoT » Fri Dec 06, 2013 11:58 pm

What ZXR parts / other Jap bike parts will fix the ZX-4 (ZX-400G), grey import?

Thanks!

0 Replies

1889 Views

Last post by ChristoT
Fri Dec 06, 2013 11:58 pm
Zxr 400 spluttering

Last post by RedexRobB « Tue Jul 30, 2013 6:46 pm
Replies: 11
by Skins62 » Sat Jul 27, 2013 10:14 am

Hi folks scratching my head here as I am no bike mechanic, I am going through another mid life crisis and decided to buy myself another zxr 400 ,it...

11 Replies

3102 Views

Last post by RedexRobB
Tue Jul 30, 2013 6:46 pm
Race Fairing - H and L do fit!

Last post by tomrowley20287 « Sat Jul 13, 2013 7:38 pm
Replies: 1
by BigB » Thu Aug 09, 2012 9:42 am

right after many many many many many many many months, weeks, days and hours or trawling the internet for H fairings - race specific ones, Ii've...

1 Replies

2305 Views

Last post by tomrowley20287
Sat Jul 13, 2013 7:38 pm
Frame stickers.

Last post by Columbo « Tue Apr 16, 2013 11:39 pm

by Columbo » Tue Apr 16, 2013 11:39 pm

Anyone know where I can get these stickers?
Cradley don't seem to have them...

0 Replies

1924 Views

Last post by Columbo
Tue Apr 16, 2013 11:39 pm
kawasaki parts diagram with cradley prices

Last post by ross46 « Sat Mar 30, 2013 10:40 am

by ross46 » Sat Mar 30, 2013 10:40 am

After spending ages searching the net and having to keep calling cradleys I finally found this;

It is to search for parts for your bike, took me a...

0 Replies

2029 Views

Last post by ross46
Sat Mar 30, 2013 10:40 am
Are Kawasaki still making new OEM parts?

Last post by RedexRobB « Mon Feb 18, 2013 6:53 am
Replies: 1
by Columbo » Sun Feb 17, 2013 10:58 pm

Hey guys.

About to start a ZXR 400 L5 project and want to know if I can walk in to a Kawasaki dealership with a list of part numbers and walk out...

1 Replies

2294 Views

Last post by RedexRobB
Mon Feb 18, 2013 6:53 am
cbr1000 race seat

Last post by nisi1991 « Sun Jan 13, 2013 11:41 pm

by nisi1991 » Sun Jan 13, 2013 11:41 pm

seen on ebay a zxr400 with the cbr1000 race seat unit and was just wondering if anyone has any experience on fitting one?

i know you have to modify...

0 Replies

1906 Views

Last post by nisi1991
Sun Jan 13, 2013 11:41 pm
zxr400 handbook

Last post by masterofinsanity « Mon Aug 06, 2012 11:51 pm
Replies: 9
by masterofinsanity » Sun May 01, 2011 11:48 pm

Every motorcycle should come with a handbook, the zxr400 handbook is a pretty rare site with very few of them cropping up on ebay, something i've...

9 Replies

3282 Views

Last post by masterofinsanity
Mon Aug 06, 2012 11:51 pm
L upgrade - suspension/wheels

Last post by Big Hoddie « Wed Jun 27, 2012 7:44 pm
Replies: 5
by Mori Man » Fri Feb 20, 2009 12:51 pm

Just noticed that the ZX9R uses the same headstock bearings as the L so the front end will be a straight drop in job :smt004
Depending on fork...

5 Replies

2999 Views

Last post by Big Hoddie
Wed Jun 27, 2012 7:44 pm
Fitting Restrictor Washers - Walkthrough.

Last post by Vard66 « Fri Aug 05, 2011 6:03 am
Replies: 23
by Vard66 » Tue Jun 17, 2008 3:54 pm
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Right.

Upon Baz's insistance, I am now going to have a crack at writing up the process of fitting the 33BHP restrictor washers to the ZXR 400.

It...
23 Replies

9614 Views

Last post by Vard66
Fri Aug 05, 2011 6:03 am
Valve clearance check and shim swap

Last post by ccubed « Wed Apr 20, 2011 12:11 am
Replies: 7
by Mori Man » Mon Jan 12, 2009 12:36 pm

A few of you may be tackling this over the winter so here is a guide to help you along. Use this in conjunction with the top end part of the workshop...

7 Replies

12806 Views

Last post by ccubed
Wed Apr 20, 2011 12:11 am
sp model

Last post by mick41zxr « Mon Feb 07, 2011 5:09 am
Replies: 11
by eggy » Fri Jan 14, 2011 10:07 pm

wel lads first post lookin for all the info i can get on a 97 zxr400 sp model are the a good bike an is the sp model the one to go for thanks

11 Replies

3451 Views

Last post by mick41zxr
Mon Feb 07, 2011 5:09 am
ALL 1990+ USA Kawasaki Microfiches & Part numbers!

Last post by Mori Man « Thu Jan 27, 2011 10:59 pm
Replies: 11
by gavinfdavies » Mon Jan 24, 2011 6:47 pm

This American site contains every Kawasaki (and also other brands) bike's microfiche, from model year 1990 onwards. This is really useful for...

11 Replies

3141 Views

Last post by Mori Man
Thu Jan 27, 2011 10:59 pm
How to relocate the zxr400 rear caliper!?

Last post by cargo « Fri Dec 10, 2010 1:21 pm
Replies: 7
by wotwastht » Wed Dec 01, 2010 8:46 pm

Hi there,
New on here :excited
Right im sure i could be looking online forever trying to find examples of what im looking for but hopefully some...

7 Replies

3363 Views

Last post by cargo
Fri Dec 10, 2010 1:21 pm
Safe Fork Seal Replacement

Last post by masterofinsanity « Sat Aug 28, 2010 10:40 pm
Replies: 7
by ccubed » Thu May 14, 2009 12:26 am

This is a safe and easy way of finishing off a fork seal change. Please read it in conjunction with Diesels fork rebuild in the workshop on the main...

7 Replies

4245 Views

Last post by masterofinsanity
Sat Aug 28, 2010 10:40 pm
The Great Restriction Thread - a discussion of !

Last post by zimm « Sun Aug 01, 2010 1:49 am
Replies: 11
by Mori Man » Mon Dec 21, 2009 10:45 am

When I have been reading through the forum I have been getting a bit lost on what's what about the restrictions of the bike :smt017

Easily done as...

11 Replies

3928 Views

Last post by zimm
Sun Aug 01, 2010 1:49 am

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