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outage 09/08/2019

Last post by masterofinsanity « Fri Aug 09, 2019 10:53 am
Posted in GENERAL ANNOUNCEMENTS, RULES AND UPDATES.

by masterofinsanity » Fri Aug 09, 2019 10:53 am » in GENERAL ANNOUNCEMENTS, RULES AND UPDATES.

Apologies for the outage this last few days,this was totally out of my control, a problem with the legacy host servers, i am currently making a...

0 Replies

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Last post by masterofinsanity
Fri Aug 09, 2019 10:53 am
new fileset

Last post by masterofinsanity « Tue Jun 11, 2019 7:47 pm
Posted in GENERAL ANNOUNCEMENTS, RULES AND UPDATES.

by masterofinsanity » Tue Jun 11, 2019 7:47 pm » in GENERAL ANNOUNCEMENTS, RULES AND UPDATES.

Hi, i have upgraded to the latest fileset please report any missing links, images or errors here.

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Last post by masterofinsanity
Tue Jun 11, 2019 7:47 pm

Topics

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ZXR 400 L1-L4 UK Full Colour Wiring + Race Loom Mods

Last post by banner001 « Fri Jul 26, 2019 7:28 am
Replies: 13
by banner001 » Mon Jan 27, 2014 5:47 pm

The L-model wiring diagram is a lot clearer than the H-model, but ive tried to make it even easier to follow by making a full colour version. Ive...

13 Replies

10596 Views

Last post by banner001
Fri Jul 26, 2019 7:28 am
L5 wiring diagram, full colour

Last post by banner001 « Thu May 02, 2019 3:38 pm
Replies: 1
by banner001 » Tue Sep 05, 2017 6:22 pm

For those that need it. This is a UK spec loom, so has the UK headlight relay instead of a direct connection from the switch to the full beams, it...

1 Replies

3076 Views

Last post by banner001
Thu May 02, 2019 3:38 pm
ZXR400 H1 Full Colour Wiring Diagram

Last post by banner001 « Tue Jun 26, 2018 3:00 pm
Replies: 4
by banner001 » Sat Jan 20, 2018 10:01 pm

Let me know if any bits are wrong, ive included the pink wire as well. I need to tidy it up a bit still and change the way ive done the white-chaser...

4 Replies

3493 Views

Last post by banner001
Tue Jun 26, 2018 3:00 pm
New looms! New looms for everybody!!

Last post by banner001 « Mon May 21, 2018 2:32 pm
Replies: 8
by banner001 » Sun Apr 30, 2017 12:55 pm

First off, i want to make a sincere heartfelt thankyou to Kevh1070 who did 99% of the work and will be the person to contact about these looms, im...

8 Replies

4045 Views

Last post by banner001
Mon May 21, 2018 2:32 pm
How to diagnose a fault in the charging system

Last post by banner001 « Thu Apr 09, 2015 12:24 pm

by banner001 » Thu Apr 09, 2015 12:24 pm

There are 4 main causes of this happening (most likely first):
1. Your battery is dead
2. Your Reg/Rec is dead
3. Your alternator is dead
4. All...

0 Replies

3682 Views

Last post by banner001
Thu Apr 09, 2015 12:24 pm
The Wiring Harness

Last post by masterofinsanity « Mon Aug 27, 2012 8:26 am
Replies: 2
by masterofinsanity » Thu Aug 16, 2012 9:41 pm

I would like to clarify the wiring harnesses on the zxr400, i m only making assumptions from studying the microfiches and will not be held...

2 Replies

3726 Views

Last post by masterofinsanity
Mon Aug 27, 2012 8:26 am
Headlight & Indicator Fuse Blowing when riding

Last post by banner001 « Mon Nov 04, 2019 7:43 am
Replies: 9
by Swint78 » Tue Oct 29, 2019 7:36 am

Hi, my son has a 1999 L-9 ZXR400 which has developed a problem with the headlight and indicator fuses blowing but only when riding which is a bit of...

9 Replies

550 Views

Last post by banner001
Mon Nov 04, 2019 7:43 am
H1 Electrics - Questions

Last post by Chazzman_bm « Sat Nov 02, 2019 6:57 pm
Replies: 3
by Chazzman_bm » Sun Oct 27, 2019 2:04 pm

So folks,

The old H1 is finally getting some love and I have spent the last couple of weekends in the garage. Along with the braking system, I have...

3 Replies

175 Views

Last post by Chazzman_bm
Sat Nov 02, 2019 6:57 pm
Fuse Box Dissassembly - 1991 to 1994 model

Last post by banner001 « Thu Jul 18, 2019 6:37 am
Replies: 8
by banner001 » Sat Jul 28, 2018 11:21 pm

The L5 onwards is similar, but it has a few more circuits, the L9 is more complex again. I think this has been done before...but i cant find it so...

8 Replies

1569 Views

Last post by banner001
Thu Jul 18, 2019 6:37 am
ZXR400 L5 no spark!

Last post by krystian579 « Thu Jul 04, 2019 8:46 pm

by krystian579 » Thu Jul 04, 2019 8:46 pm

Hi all! let me shortly explain my spark issue i had for some time..

First, when the bike was still running i noticed a strange behaviour when...

0 Replies

471 Views

Last post by krystian579
Thu Jul 04, 2019 8:46 pm
Quick help please, no tacho, lost a cyl or two

Last post by banner001 « Sun Jun 30, 2019 4:12 pm
Replies: 22
by Catalin24 » Wed May 01, 2019 6:04 pm
1

2
So recently my bike had a major short in it loom and i've lost: the parking lights, the tail, the tacho, and a cylinder or two(my guess two, my ear...
22 Replies

2930 Views

Last post by banner001
Sun Jun 30, 2019 4:12 pm
Ignition Coils

Last post by rajrakhiria « Sat Jun 22, 2019 10:42 am

by rajrakhiria » Sat Jun 22, 2019 10:42 am

Hi,

I’ve seen a post on here sometime ago about ignition coils. Furthermore more quality racing coils for the ZXR 400. Neither can I find the post...

0 Replies

442 Views

Last post by rajrakhiria
Sat Jun 22, 2019 10:42 am
Regulator/rectifier earth wire to connector block - gauge?

Last post by Moonfire « Wed Jun 12, 2019 8:08 am
Replies: 2
by Moonfire » Tue Jun 11, 2019 9:03 pm

Hi,

I've got an overheated (burnt out) yellow and black (earth) wire going to my regulator/rectifier and plan to remove it from the 6 pin connector...

2 Replies

570 Views

Last post by Moonfire
Wed Jun 12, 2019 8:08 am
Making a race/charging loom for H2 race bike.

Last post by Andymac « Thu Apr 18, 2019 10:18 pm

by Andymac » Thu Apr 18, 2019 10:18 pm

Hi folks, I'm looking a bit of direction with making a race loom with charging loop for my newly acquired H2 rolling frame.. Any help would be...

0 Replies

550 Views

Last post by Andymac
Thu Apr 18, 2019 10:18 pm
Side stand safety switch question L9 ZXR400.

Last post by MRLZXR400 « Mon Mar 04, 2019 7:28 pm

by MRLZXR400 » Mon Mar 04, 2019 7:28 pm

The side stand safety switch on my bike seems to work fine as in it is open circuit when the stand is down and closed circuit when the stand is up....

0 Replies

666 Views

Last post by MRLZXR400
Mon Mar 04, 2019 7:28 pm
Side stand switch question L9 ZXR400

Last post by MRLZXR400 « Mon Mar 04, 2019 4:34 pm

by MRLZXR400 » Mon Mar 04, 2019 4:34 pm

Even though I've checked that the side stand switch is working ok, i.e. open circuit with the stand down, closed circuit with the stand up, I can...

0 Replies

551 Views

Last post by MRLZXR400
Mon Mar 04, 2019 4:34 pm
Mystery yellow wire and fuel pump relay?

Last post by banner001 « Tue Jan 01, 2019 6:49 pm
Replies: 3
by topfridgeman » Tue Dec 25, 2018 8:31 pm

Hello

I've just ripped most of the lighting wiring off my L1 zxr race bike project. Whilst I was doing the job, the zxr world website was down, so...

3 Replies

1365 Views

Last post by banner001
Tue Jan 01, 2019 6:49 pm
LED indicators

Last post by Ewetea « Sun Dec 23, 2018 9:36 pm

by Ewetea » Sun Dec 23, 2018 9:36 pm

For information only: I decided to fit LED indicators to my L1 because the light is brighter and the current consumption less. I did know that I...

0 Replies

538 Views

Last post by Ewetea
Sun Dec 23, 2018 9:36 pm
H1 Fuel Pump Relay

Last post by Chazzman_bm « Sun Aug 12, 2018 12:27 pm
Replies: 3
by Chazzman_bm » Sat Aug 11, 2018 5:47 pm

Hi folks,

After troubleshooting a starting problem on the my H1, I discovered that my fuel pump relay is faulty so I need to replace it. Doing a...

3 Replies

2030 Views

Last post by Chazzman_bm
Sun Aug 12, 2018 12:27 pm
Indicators do not turn on at all...

Last post by bumble72 « Fri Aug 10, 2018 2:50 pm
Replies: 5
by 13aines » Mon Jun 03, 2013 4:41 pm

Hi all.

Wondered if anyone could help with my latest issue.

The indicators do nothing when the switch is operated. No idiot light, nothing....

5 Replies

1218 Views

Last post by bumble72
Fri Aug 10, 2018 2:50 pm
Dropping a cylinder randomly no1

Last post by morj58 « Tue Jul 03, 2018 2:13 am
Replies: 2
by morj58 » Sun Jul 01, 2018 5:21 am

Hi Guys after a little insight, 94 M4 , running h model harness and cdi, (1270)just replaced cdi, rebuilt carbs new plug etc keep dropping no1 at...

2 Replies

693 Views

Last post by morj58
Tue Jul 03, 2018 2:13 am
no sparks to plug

Last post by masterofinsanity « Sat Jun 30, 2018 9:15 am
Replies: 1
by mykel » Sun Jun 24, 2018 12:13 am

I washed my bike and tried starting it,,,,,, den boom it refused to start,,,
I opened it cleaned the carbs,
changed the plugs,
checked the pump,...

1 Replies

591 Views

Last post by masterofinsanity
Sat Jun 30, 2018 9:15 am
Junction/Fuse Box Problems

Last post by mykel « Sat Jun 23, 2018 11:49 pm
Replies: 4
by thomp1983 » Tue Jul 26, 2011 7:49 pm

hi has anyone else on here had problems with the fuse box being corroded? on my l3 i have an issue where the bike doesn't turn over on the button...

4 Replies

1114 Views

Last post by mykel
Sat Jun 23, 2018 11:49 pm
1994 ZXR 400 Headlight Relay Blowing

Last post by Muppeteer « Mon May 14, 2018 4:39 pm
Replies: 30
by Rokkin » Sun May 07, 2017 12:05 am
1

2

3
Hi all,
I have a 1994 ZXR 400 that I bought about a month ago. It has recently been brought back to life after sitting in storage since 2013.

On the...
30 Replies

4441 Views

Last post by Muppeteer
Mon May 14, 2018 4:39 pm
Where does this plug in?

Last post by banner001 « Fri Mar 09, 2018 7:10 am
Replies: 1
by 98ninja » Fri Mar 09, 2018 4:38 am

Sorry. Last one I promise. zxr400h1
Any idea what this plugs into?
Also the H1 wiring diagram link does not work

1 Replies

543 Views

Last post by banner001
Fri Mar 09, 2018 7:10 am
Where does this plug in?

Last post by 98ninja « Mon Jan 29, 2018 10:43 am
Replies: 3
by 98ninja » Mon Jan 29, 2018 3:37 am

Hi,
As per my previous posts, I'm piecing this bike back together. Theres two wires coming from the spark plug leads and I cant see
where they reach...

3 Replies

650 Views

Last post by 98ninja
Mon Jan 29, 2018 10:43 am
zxr400H bolt on stator cover

Last post by 98ninja « Mon Jan 22, 2018 10:36 pm
Replies: 2
by 98ninja » Mon Jan 22, 2018 9:30 am

Hi,
As per my other threads, I have a H1 zxr400 that I received in bits.
For some reason I have it in my head that the battery terminal lead (the one...

2 Replies

574 Views

Last post by 98ninja
Mon Jan 22, 2018 10:36 pm
ZXR400 H1 Full Colour Wiring Diagram

Last post by banner001 « Fri Jan 19, 2018 10:12 pm
Replies: 12
by MaDMaNM1Ke » Wed Apr 06, 2011 5:45 am

Hi
Ive been having trooble reading the ZXR400 H1 wiring diagram due to quality. So on that note Ive redrawn the whole wiring diagram from a L1...

12 Replies

3710 Views

Last post by banner001
Fri Jan 19, 2018 10:12 pm
L2 speedo removal (now misfiring ?)

Last post by OZZYSBIKES « Fri Dec 29, 2017 4:47 pm
Replies: 3
by OZZYSBIKES » Thu Dec 28, 2017 3:15 pm

HI

I have just posted in the wanted section for a CDI unit for my sons L2 track bike, well.................................... after reading a few...

3 Replies

740 Views

Last post by OZZYSBIKES
Fri Dec 29, 2017 4:47 pm
HID Xenon bulb conversion... 300% brighter!

Last post by bumble72 « Fri Dec 08, 2017 1:36 pm
Replies: 21
by gavinfdavies » Fri Dec 03, 2010 11:59 pm
1

2
This is a brief overview of how I installed a proper HID bulb into my ZXR.

Product;
I chose to buy from as recommended by Harris Performance.
you'll...
21 Replies

3303 Views

Last post by bumble72
Fri Dec 08, 2017 1:36 pm
What is this?

Last post by bumble72 « Fri Dec 08, 2017 11:13 am
Replies: 3
by kawazonkey » Tue Jul 01, 2014 11:49 pm

This is connected to my H1 clocks...it must be after market fitment. Any idea what it is or does? It says poshfirm on it...whatever that is!

3 Replies

983 Views

Last post by bumble72
Fri Dec 08, 2017 11:13 am
More problems.. :( indicator no longer flashing

Last post by bumble72 « Fri Dec 08, 2017 11:12 am
Replies: 3
by JakeZXR » Wed Sep 10, 2014 6:19 pm

I know I recently posted about a backfire... All is well now (for the moment) but now I'm looking for help of a different kind the bikes at it...

3 Replies

1154 Views

Last post by bumble72
Fri Dec 08, 2017 11:12 am
Dual halo angel ayes lights (devil eyes)

Last post by bumble72 « Fri Dec 08, 2017 11:06 am
Replies: 3
by tonicpl » Fri Oct 24, 2014 4:42 pm

hi guys
has any1 fitted maybe angel eyes to an L-model ? i was thinking of getting the lights but my light unit is already abroad and i have no idea...

3 Replies

1052 Views

Last post by bumble72
Fri Dec 08, 2017 11:06 am
Cbr600rr coil stick issues!

Last post by Zxr400paul « Sat Dec 02, 2017 10:44 pm
Replies: 2
by Zxr400paul » Sat Dec 02, 2017 7:41 pm

I have cbr600rr cool sticks on my zxr and wonder if anyone has experienced any issues with them as I have developed a misfire from 5k and something...

2 Replies

669 Views

Last post by Zxr400paul
Sat Dec 02, 2017 10:44 pm
cdi igniter numbers

Last post by Zxr400paul « Sat Nov 25, 2017 6:03 pm
Replies: 4
by fatboy » Mon Aug 10, 2015 2:45 pm

does any one no the difference between the sp igniter boxes I have two one is numbered 3672 and the other is 3673 any advise will be great many...

4 Replies

1439 Views

Last post by Zxr400paul
Sat Nov 25, 2017 6:03 pm
Who wants a brand new loom?

Last post by Miles « Thu Oct 26, 2017 7:16 am
Replies: 5
by banner001 » Thu Mar 02, 2017 10:07 am

Am going to make a new loom for myself in the next couple of months with another forum member who is currently doing all the grunt work making the...

5 Replies

1178 Views

Last post by Miles
Thu Oct 26, 2017 7:16 am
ZXR400 H1 wiring loom

Last post by banner001 « Wed Oct 11, 2017 10:14 am
Replies: 2
by deatay1 » Mon Oct 09, 2017 2:12 pm

I have a ZXR400 that I have got as a project, I was just wondering if the wiring loom is the same as the H2, as I am looking to replace it as it is...

2 Replies

707 Views

Last post by banner001
Wed Oct 11, 2017 10:14 am
Issues with lights

Last post by banner001 « Mon Aug 28, 2017 8:02 am
Replies: 1
by Jf1 » Sun Aug 27, 2017 9:46 pm

Hi guys, lights have been playing up. Whenever I start the bike the parking light comes always come on and the flash full beam also works, however...

1 Replies

552 Views

Last post by banner001
Mon Aug 28, 2017 8:02 am
does anyone know the difference between ZXR400`s CDI?

Last post by Ewetea « Sun Jul 09, 2017 3:05 pm
Replies: 1
by yeahlong » Sat Jul 08, 2017 1:38 pm

I own a SYM Wolf 150 with ZXR400 H`s engine, but my CDI is broken, so I buy an ZXR400 L`s CDI on the internet
However I found that the CDI between...

1 Replies

655 Views

Last post by Ewetea
Sun Jul 09, 2017 3:05 pm
Headlamp Help?

Last post by banner001 « Sun May 14, 2017 7:18 pm
Replies: 2
by Tricey27 » Sun May 14, 2017 6:30 pm

Hi All.

Trying to upgrade low beam headlights as they are very poor luminance. Bought some Osram Nightbreakers H4 and have judt received them today....

2 Replies

743 Views

Last post by banner001
Sun May 14, 2017 7:18 pm
How to diagnose a fault in the charging system

Last post by Kevh1070 « Sun Apr 30, 2017 3:07 pm
Replies: 2
by GeorgeMoroz » Wed Apr 12, 2017 9:17 pm

My bike is not charging the battery. I replaced my engine with a second hand race engine (conrod snapped) and he was running total loss so i put my...

2 Replies

929 Views

Last post by Kevh1070
Sun Apr 30, 2017 3:07 pm
L5 loom with differences

Last post by callum@93 « Sat Apr 08, 2017 4:43 pm

by callum@93 » Sat Apr 08, 2017 4:43 pm

Hi people, wondering if someone can point me in the right direction with this. Iv acquired a NOS wiring loom a few months ago thinking it was going...

0 Replies

505 Views

Last post by callum@93
Sat Apr 08, 2017 4:43 pm
ZXR electrical problems (main fuse blowing)

Last post by Dutch_ZXR « Sat Mar 11, 2017 9:12 pm
Replies: 3
by Dutch_ZXR » Sun Feb 26, 2017 9:37 pm

Hi all,

I bought a ZXR400 91 back in January and it rode perfectly (apart from it sometimes going out of gear or barely going into second)
Then a...

3 Replies

1062 Views

Last post by Dutch_ZXR
Sat Mar 11, 2017 9:12 pm
pink wire missing from new loom

Last post by kevwye « Fri Mar 03, 2017 6:37 pm
Replies: 4
by kevwye » Thu Feb 16, 2017 9:41 pm

Hi guys
i have brought a new loom and it has not got a pink wire where my old loom did is this going to be a issue , i have looked under pink wire...

4 Replies

1228 Views

Last post by kevwye
Fri Mar 03, 2017 6:37 pm
Ref stator & reg/rec

Last post by Kevh1070 « Fri Jan 27, 2017 12:30 pm

by Kevh1070 » Fri Jan 27, 2017 12:30 pm

Hi all I have found a U.K. company that can supply new replacement reg/rec & stator units for the zxr 400 so thought I'd post the details in case...

0 Replies

629 Views

Last post by Kevh1070
Fri Jan 27, 2017 12:30 pm
H model wiring loom routing

Last post by jamesgoodfella « Tue Oct 18, 2016 1:59 pm
Replies: 2
by jamesgoodfella » Tue May 24, 2016 9:15 am

Can some one take a photo of the wiring loom routing for their zxr400 H model. Couldn't figure about the best way to route it and like a rookie I...

2 Replies

1007 Views

Last post by jamesgoodfella
Tue Oct 18, 2016 1:59 pm
bike charges fine with lights off, when I put lights on it drops

Last post by banner001 « Thu Oct 13, 2016 9:30 am
Replies: 1
by fstarocka » Wed Oct 12, 2016 5:20 pm

New battery that seems to hold its charge well, had it charged at a shop today.. measured the charging from idle (about 13.3v) - revving to about 5k...

1 Replies

798 Views

Last post by banner001
Thu Oct 13, 2016 9:30 am
CDI data- 1989 H1

Last post by banner001 « Mon Sep 19, 2016 9:12 am
Replies: 1
by Tricey27 » Sun Sep 18, 2016 3:01 pm

Hi...
I have a H1 bike and just want to check how the CDI will restrict the bike at all? It has a Z type one on it and want to know if it will...

1 Replies

865 Views

Last post by banner001
Mon Sep 19, 2016 9:12 am
Dyna 2000 or ignitech?

Last post by BigB « Fri Sep 16, 2016 11:29 am
Replies: 1
by alanh » Sun Aug 21, 2016 11:16 pm

On building a new racebike and quite like the idea of adjustable ignition, which option is best? Does the dyna 2000 ignition support a quickshifter?...

1 Replies

892 Views

Last post by BigB
Fri Sep 16, 2016 11:29 am
dynatec DDK2-7 cdi

Last post by alanh « Sat Aug 20, 2016 5:30 am
Replies: 1
by ccubed » Sat Jul 04, 2015 7:51 am

Has anyone fitted a dyna tec DDK2-7 cdi system? I think that there is some modification required to the pick up plate to allow this to function and...

1 Replies

1091 Views

Last post by alanh
Sat Aug 20, 2016 5:30 am

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