stuck pistons

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guitarcarrot
Posts: 85
Joined: Sun Nov 13, 2011 10:02 pm
My Bike: ZXR 400 L2
Location: Bromley

stuck pistons

Post by guitarcarrot »

simple question:

Can a few sticky/stuck pistons cause brake pulsation?
richr
zxr400 oc member
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Posts: 68
Joined: Wed Aug 17, 2011 8:48 pm
My Bike: zxr 400

Re: stuck pistons

Post by richr »

thats usually warped discs
guitarcarrot
Posts: 85
Joined: Sun Nov 13, 2011 10:02 pm
My Bike: ZXR 400 L2
Location: Bromley

Re: stuck pistons

Post by guitarcarrot »

yeah ive heard alot about that, but ive checked runout and it is half the service limit...

then i saw this: http://www.ebcbrakes.com/automotive/bra ... tion.shtml

so i checked the thickness at random spots with a micrometer precise to a 1,000th of an inch and all identical readings,

ive cleaned the discs with brake disc cleaner still i could no longer bare the squeaking, still to no avail

im loathed to try new pads as i really doubt thats the problem,

but i have two very sticky pistons in each caliper which makes me wonder :(

ive had to take my mirrors off because they were vibrating and putting hairline cracks in the paint around their mounts,
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RedexRobB
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Joined: Fri Aug 30, 2002 7:37 pm
My Bike: ZXR400L3
Location: Ipswich, Suffolk

Re: stuck pistons

Post by RedexRobB »

Well if you can free up the pistons that can only help things i would have thought, weather thats the problem or not is another thing but i would free them up if i were you.

Did you check the runout across the surface of the disc rather than at one point?
guitarcarrot
Posts: 85
Joined: Sun Nov 13, 2011 10:02 pm
My Bike: ZXR 400 L2
Location: Bromley

Re: stuck pistons

Post by guitarcarrot »

Yeah ill do that then, whats the protocol with seals? If they look tatty get new ones?
stonemonkey
Posts: 99
Joined: Sun Jul 24, 2011 10:56 am
My Bike: Zxr400 L2
Location: Lancashire

Re: stuck pistons

Post by stonemonkey »

check visually for any wear/cracking/perishing and replace if in doubt. The dust seals on mine were sticking after having not been used for 8 months. I used a g-clamp to push the pistons in, reblead the system and it worked a treat!
pizzaboy
Posts: 6
Joined: Sun Apr 22, 2012 9:45 am
My Bike: ZXR400L3

Re: stuck pistons

Post by pizzaboy »

caliper pistons do not stick because of damaged or worn seals they stick because of corrosion in the groove where the seal is located.
The seals also play a role in moving the piston back from the pad/disc.

New seals wont help unless the groove in the caliper body is cleaned

and sticking pistons lead to poor braking efficiency and excessive pad/disc wear and over heating of disc which could lead to warping
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