Wiring a race loom
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- alimcgoo
- Posts: 38
- Joined: Fri Aug 10, 2007 10:18 pm
- My Bike: ZXR400 L5
- Location: Leven, Fife
Wiring a race loom
Hi there!
I've made a race wiring loom for my L5 race bike using a combination of wiring diagrams. I need some help with wiring the ignitor. Does anyone have a race loom wiring diagram that works or have any advice on how to wire it? I want to keep the charging circuit.
I've made a race wiring loom for my L5 race bike using a combination of wiring diagrams. I need some help with wiring the ignitor. Does anyone have a race loom wiring diagram that works or have any advice on how to wire it? I want to keep the charging circuit.
- masterofinsanity
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Re: Wiring a race loom
have you checked the SP manual on the main site?
Don't forget people there is more to the zxr400 than this forum... check out www.zxrworld.co.uk also.
- alimcgoo
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Re: Wiring a race loom
Do you mean the h race manual? It's not the same as my bike, the ignitor is different.
- masterofinsanity
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Re: Wiring a race loom
ok, i have another wiring diagram at home i will try and upload it lunchtime.
Don't forget people there is more to the zxr400 than this forum... check out www.zxrworld.co.uk also.
- masterofinsanity
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Re: Wiring a race loom
emailed it to you..
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- alimcgoo
- Posts: 38
- Joined: Fri Aug 10, 2007 10:18 pm
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Re: Wiring a race loom
Hi there! Thanks for that diagram but its not really what i'm looking for. My bike had the same wiring as the L5 manual on the site. I've cut out all the lighting circuits ignition barrel etc. and made a new loom using only the required parts. As i have no diagram for this cut down loom i've tried to use the H model race diagram as a guide but using the L5 diagram for reference.
I've wired the bike up so the kill switch turns on the ignition, removed fuse box and wired the ignitor as follows:
Black/yellow - Ground -ve
Black - Coil 1/ fuel pump relay/ rev counter
Green - Coil 2
Brown/White - Brown from regulator
Green/ black - ground -ve
Grey - ignition feed via resistor (was told this was needed to protect ignitor)
Black/ white - pickup
yellow - pickup
The bike is turning over but cant seem to get a spark! I've wired the ignition circuit with a feed from the battery/regulator(white wire)
Anyone have any ideas?
I've wired the bike up so the kill switch turns on the ignition, removed fuse box and wired the ignitor as follows:
Black/yellow - Ground -ve
Black - Coil 1/ fuel pump relay/ rev counter
Green - Coil 2
Brown/White - Brown from regulator
Green/ black - ground -ve
Grey - ignition feed via resistor (was told this was needed to protect ignitor)
Black/ white - pickup
yellow - pickup
The bike is turning over but cant seem to get a spark! I've wired the ignition circuit with a feed from the battery/regulator(white wire)
Anyone have any ideas?
- alimcgoo
- Posts: 38
- Joined: Fri Aug 10, 2007 10:18 pm
- My Bike: ZXR400 L5
- Location: Leven, Fife
Re: Wiring a race loom
Hi there! I've made a wiring diagram up out of the H model race diagram modified to suit using L5 diagram. This is basically how i've wired up the bike. Can anyone confirm that this is how i should wire up my L5 race bike bearing in mind i want to keep the charging system?
Please help!!!
Please help!!!
- alimcgoo
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- My Bike: ZXR400 L5
- Location: Leven, Fife
- masterofinsanity
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Re: Wiring a race loom
clever bugger.
Don't forget people there is more to the zxr400 than this forum... check out www.zxrworld.co.uk also.
- alimcgoo
- Posts: 38
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Re: Wiring a race loom
No that clever cos i can't get the bike to run!!!
- masterofinsanity
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Re: Wiring a race loom
might be worth posting in the race section or emailing some of the members that have posted in the racing section for a bit of help, sloweracing is a good chap, he's always willing to help but you will need to email him as he don't visit as often as used to.
Don't forget people there is more to the zxr400 than this forum... check out www.zxrworld.co.uk also.
-
- zxr400 oc member
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Re: Wiring a race loom
would you not want to run a total loss system? anyone got any diagrams on how to wire that up (yes i could work it out from the posted one but im far to lazy!)
ZXR750 L1
tail tidy, polished bits, custom paint job, k&n, dynojet, Full akropovik, down geared, GSXR calipers, hel brake lines front and rear & clutch line, maxtron resprung froks 120BHP
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tail tidy, polished bits, custom paint job, k&n, dynojet, Full akropovik, down geared, GSXR calipers, hel brake lines front and rear & clutch line, maxtron resprung froks 120BHP
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- alimcgoo
- Posts: 38
- Joined: Fri Aug 10, 2007 10:18 pm
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- Location: Leven, Fife
Re: Wiring a race loom
Finally got to the bottom of the problem! The ignition barrel contains a resistor in it that reduces the voltage to the grey feed on the ignitor as an anti theft measure. When removing the ignition barrel and wiring ignition through the run/stop switch you have to wire in a 100 ohm resistor. The resistor i was given wasn't 100 ohms so the bike wouldn't start. When i fitted a the correct 100ohm one the bike fired up instantly. I'm not running total loss as the class i'm racing in requires the charging system to be retained. I think it would just be a case of removing the generator and regulator from the circuit.
Here's my final working version of my wiring loom in case anyone else need to use it!!
http://i19.photobucket.com/albums/b156/ ... loom-1.jpg

Here's my final working version of my wiring loom in case anyone else need to use it!!
http://i19.photobucket.com/albums/b156/ ... loom-1.jpg

- masterofinsanity
- Site Admin
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Re: Wiring a race loom
page not found mate, can you email to me?
Don't forget people there is more to the zxr400 than this forum... check out www.zxrworld.co.uk also.
- alimcgoo
- Posts: 38
- Joined: Fri Aug 10, 2007 10:18 pm
- My Bike: ZXR400 L5
- Location: Leven, Fife