Wiring a race loom

Moderator: Moderators

User avatar
alimcgoo
Posts: 38
Joined: Fri Aug 10, 2007 10:18 pm
My Bike: ZXR400 L5
Location: Leven, Fife

Wiring a race loom

Post by alimcgoo »

Hi there!

I've made a race wiring loom for my L5 race bike using a combination of wiring diagrams. I need some help with wiring the ignitor. Does anyone have a race loom wiring diagram that works or have any advice on how to wire it? I want to keep the charging circuit.
User avatar
masterofinsanity
Site Admin
Site Admin
Posts: 8111
Joined: Thu Aug 29, 2002 12:36 am
My Bike: Aprilia Tuono Fighter
Location: England
Contact:

Re: Wiring a race loom

Post by masterofinsanity »

have you checked the SP manual on the main site?
Don't forget people there is more to the zxr400 than this forum... check out www.zxrworld.co.uk also.
User avatar
alimcgoo
Posts: 38
Joined: Fri Aug 10, 2007 10:18 pm
My Bike: ZXR400 L5
Location: Leven, Fife

Re: Wiring a race loom

Post by alimcgoo »

Do you mean the h race manual? It's not the same as my bike, the ignitor is different.
User avatar
masterofinsanity
Site Admin
Site Admin
Posts: 8111
Joined: Thu Aug 29, 2002 12:36 am
My Bike: Aprilia Tuono Fighter
Location: England
Contact:

Re: Wiring a race loom

Post by masterofinsanity »

ok, i have another wiring diagram at home i will try and upload it lunchtime.
Don't forget people there is more to the zxr400 than this forum... check out www.zxrworld.co.uk also.
User avatar
masterofinsanity
Site Admin
Site Admin
Posts: 8111
Joined: Thu Aug 29, 2002 12:36 am
My Bike: Aprilia Tuono Fighter
Location: England
Contact:

Re: Wiring a race loom

Post by masterofinsanity »

emailed it to you..
Don't forget people there is more to the zxr400 than this forum... check out www.zxrworld.co.uk also.
User avatar
alimcgoo
Posts: 38
Joined: Fri Aug 10, 2007 10:18 pm
My Bike: ZXR400 L5
Location: Leven, Fife

Re: Wiring a race loom

Post by alimcgoo »

Hi there! Thanks for that diagram but its not really what i'm looking for. My bike had the same wiring as the L5 manual on the site. I've cut out all the lighting circuits ignition barrel etc. and made a new loom using only the required parts. As i have no diagram for this cut down loom i've tried to use the H model race diagram as a guide but using the L5 diagram for reference.

I've wired the bike up so the kill switch turns on the ignition, removed fuse box and wired the ignitor as follows:

Black/yellow - Ground -ve
Black - Coil 1/ fuel pump relay/ rev counter
Green - Coil 2
Brown/White - Brown from regulator
Green/ black - ground -ve
Grey - ignition feed via resistor (was told this was needed to protect ignitor)
Black/ white - pickup
yellow - pickup

The bike is turning over but cant seem to get a spark! I've wired the ignition circuit with a feed from the battery/regulator(white wire)

Anyone have any ideas?
User avatar
alimcgoo
Posts: 38
Joined: Fri Aug 10, 2007 10:18 pm
My Bike: ZXR400 L5
Location: Leven, Fife

Re: Wiring a race loom

Post by alimcgoo »

Hi there! I've made a wiring diagram up out of the H model race diagram modified to suit using L5 diagram. This is basically how i've wired up the bike. Can anyone confirm that this is how i should wire up my L5 race bike bearing in mind i want to keep the charging system?

Please help!!!
User avatar
alimcgoo
Posts: 38
Joined: Fri Aug 10, 2007 10:18 pm
My Bike: ZXR400 L5
Location: Leven, Fife

Re: Wiring a race loom

Post by alimcgoo »

Oops I forgot the diagram!! Here it is!

http://i19.photobucket.com/albums/b156/ ... celoom.jpg

Image
User avatar
masterofinsanity
Site Admin
Site Admin
Posts: 8111
Joined: Thu Aug 29, 2002 12:36 am
My Bike: Aprilia Tuono Fighter
Location: England
Contact:

Re: Wiring a race loom

Post by masterofinsanity »

clever bugger.
Don't forget people there is more to the zxr400 than this forum... check out www.zxrworld.co.uk also.
User avatar
alimcgoo
Posts: 38
Joined: Fri Aug 10, 2007 10:18 pm
My Bike: ZXR400 L5
Location: Leven, Fife

Re: Wiring a race loom

Post by alimcgoo »

No that clever cos i can't get the bike to run!!!
User avatar
masterofinsanity
Site Admin
Site Admin
Posts: 8111
Joined: Thu Aug 29, 2002 12:36 am
My Bike: Aprilia Tuono Fighter
Location: England
Contact:

Re: Wiring a race loom

Post by masterofinsanity »

might be worth posting in the race section or emailing some of the members that have posted in the racing section for a bit of help, sloweracing is a good chap, he's always willing to help but you will need to email him as he don't visit as often as used to.
Don't forget people there is more to the zxr400 than this forum... check out www.zxrworld.co.uk also.
rene
zxr400 oc member
zxr400 oc member
Posts: 1918
Joined: Fri Feb 23, 2007 10:34 am
My Bike: kwack ZXR750L1
Location: Northampton

Re: Wiring a race loom

Post by rene »

would you not want to run a total loss system? anyone got any diagrams on how to wire that up (yes i could work it out from the posted one but im far to lazy!)
ZXR750 L1
tail tidy, polished bits, custom paint job, k&n, dynojet, Full akropovik, down geared, GSXR calipers, hel brake lines front and rear & clutch line, maxtron resprung froks 120BHP

BikePics page-
http://www.bikepics.com/members/zxr400rene/
User avatar
alimcgoo
Posts: 38
Joined: Fri Aug 10, 2007 10:18 pm
My Bike: ZXR400 L5
Location: Leven, Fife

Re: Wiring a race loom

Post by alimcgoo »

Finally got to the bottom of the problem! The ignition barrel contains a resistor in it that reduces the voltage to the grey feed on the ignitor as an anti theft measure. When removing the ignition barrel and wiring ignition through the run/stop switch you have to wire in a 100 ohm resistor. The resistor i was given wasn't 100 ohms so the bike wouldn't start. When i fitted a the correct 100ohm one the bike fired up instantly. I'm not running total loss as the class i'm racing in requires the charging system to be retained. I think it would just be a case of removing the generator and regulator from the circuit.

Here's my final working version of my wiring loom in case anyone else need to use it!!

http://i19.photobucket.com/albums/b156/ ... loom-1.jpg

Image
User avatar
masterofinsanity
Site Admin
Site Admin
Posts: 8111
Joined: Thu Aug 29, 2002 12:36 am
My Bike: Aprilia Tuono Fighter
Location: England
Contact:

Re: Wiring a race loom

Post by masterofinsanity »

page not found mate, can you email to me?
Don't forget people there is more to the zxr400 than this forum... check out www.zxrworld.co.uk also.
User avatar
alimcgoo
Posts: 38
Joined: Fri Aug 10, 2007 10:18 pm
My Bike: ZXR400 L5
Location: Leven, Fife

Re: Wiring a race loom

Post by alimcgoo »

I changed the filename. Try this link

http://i19.photobucket.com/albums/b156/ ... celoom.jpg
Post Reply