quick cam chain question
Moderator: Moderators
-
- Posts: 68
- Joined: Mon Nov 06, 2006 8:17 pm
quick cam chain question
im just going to replace my camchain and head gasket, do i need to replace the tensioner too, or can i reset it?
cheers
cheers
- masterofinsanity
- Site Admin
- Posts: 8111
- Joined: Thu Aug 29, 2002 12:36 am
- My Bike: Aprilia Tuono Fighter
- Location: England
- Contact:
Re: quick cam chain question
the tensioner is automatic, you push the rod back in (its spring loaded) and hold it in with a bit of wire while you put it back in the engine, you may need to replace the cam chain guides tho.
Don't forget people there is more to the zxr400 than this forum... check out www.zxrworld.co.uk also.
-
- Posts: 68
- Joined: Mon Nov 06, 2006 8:17 pm
Re: quick cam chain question
another question,
how do i get the chain around the crank? will i have to split it or will there be enough slack to get it onto the crank and then through the block to the cams?
how do i get the chain around the crank? will i have to split it or will there be enough slack to get it onto the crank and then through the block to the cams?
-
- zxr400 oc member
- Posts: 2320
- Joined: Tue Oct 10, 2006 12:32 am
- My Bike: ZXR400-M4, ZX4, ZX6R.
- Location: Herefordshire
Re: quick cam chain question
take the cover off the generator on the left of the engine and rock the engine back and forth by hand while easing the chain off the crank sprocket, its tight, but it can be done.
- masterofinsanity
- Site Admin
- Posts: 8111
- Joined: Thu Aug 29, 2002 12:36 am
- My Bike: Aprilia Tuono Fighter
- Location: England
- Contact:
Re: quick cam chain question
if its an OEM chain then it will be continuous and the myth is you're supposed to split the engine to change it but we all know it can be done without splitting the engine, there is a bit of metal that can be ground out to ease changing the chain, i will try and get a pic and post up.
Don't forget people there is more to the zxr400 than this forum... check out www.zxrworld.co.uk also.
-
- Posts: 68
- Joined: Mon Nov 06, 2006 8:17 pm
Re: quick cam chain question
yeah there's an oem chain on there, and an oem one going on
theroetically i could just split the chain and rivet it back together yeah?
also, as im replacing head gasket, so do you mean splitting the block there? as in just taking the top end off, or splitting the bottom end?
theroetically i could just split the chain and rivet it back together yeah?
also, as im replacing head gasket, so do you mean splitting the block there? as in just taking the top end off, or splitting the bottom end?
- masterofinsanity
- Site Admin
- Posts: 8111
- Joined: Thu Aug 29, 2002 12:36 am
- My Bike: Aprilia Tuono Fighter
- Location: England
- Contact:
Re: quick cam chain question
split the lot but not the chain, think i'd rather split the engine than the chain.
Don't forget people there is more to the zxr400 than this forum... check out www.zxrworld.co.uk also.
-
- Posts: 68
- Joined: Mon Nov 06, 2006 8:17 pm
Re: quick cam chain question
what so split the bottom end too?
- deviant
- zxr400 oc member
- Posts: 1352
- Joined: Thu Jun 02, 2005 9:50 am
- My Bike: ZXR400 L3
- Location: Nottingham, UK
- Contact:
Re: quick cam chain question
unless you have the other type of cam chain tensioner, in which case you get confused trying to work out where to put the bit of wiremasterofinsanity wrote:and hold it in with a bit of wire while you put it back in the engine,

In the garage:
Kawasaki ZXR400 L3 - shiny
Suzuki DR800 - bouncy
1978 Suzuki GS400 - PROJECT RETRO RACER!
Kawasaki GPz500S - for sale soon
Honda CG125 BR-J - in bits
Kawasaki ZXR400 L3 - shiny
Suzuki DR800 - bouncy
1978 Suzuki GS400 - PROJECT RETRO RACER!
Kawasaki GPz500S - for sale soon
Honda CG125 BR-J - in bits
- masterofinsanity
- Site Admin
- Posts: 8111
- Joined: Thu Aug 29, 2002 12:36 am
- My Bike: Aprilia Tuono Fighter
- Location: England
- Contact:
Re: quick cam chain question
which ones that then?
Don't forget people there is more to the zxr400 than this forum... check out www.zxrworld.co.uk also.
-
- Posts: 68
- Joined: Mon Nov 06, 2006 8:17 pm
Re: quick cam chain question
there are two different types of tensioners arent there?
the one shown in the manual, and the one thats actually on the bike?
have you got those pics masterofinsanity?
the one shown in the manual, and the one thats actually on the bike?
have you got those pics masterofinsanity?
- masterofinsanity
- Site Admin
- Posts: 8111
- Joined: Thu Aug 29, 2002 12:36 am
- My Bike: Aprilia Tuono Fighter
- Location: England
- Contact:
Re: quick cam chain question
sorry not had chance to look at the engine i've got but if you search through this section of the forum you will see it has been discussed many times as per here viewtopic.php?f=7&t=2759
Don't forget people there is more to the zxr400 than this forum... check out www.zxrworld.co.uk also.
- deviant
- zxr400 oc member
- Posts: 1352
- Joined: Thu Jun 02, 2005 9:50 am
- My Bike: ZXR400 L3
- Location: Nottingham, UK
- Contact:
Re: quick cam chain question
precisely.muffinman wrote:there are two different types of tensioners arent there?
the one shown in the manual, and the one thats actually on the bike?
there's a post from me somewhere explaining how to reset it, but basically you take the springs out of the bottom, bolt the body back up to the engine, then put the springs back in after.
In the garage:
Kawasaki ZXR400 L3 - shiny
Suzuki DR800 - bouncy
1978 Suzuki GS400 - PROJECT RETRO RACER!
Kawasaki GPz500S - for sale soon
Honda CG125 BR-J - in bits
Kawasaki ZXR400 L3 - shiny
Suzuki DR800 - bouncy
1978 Suzuki GS400 - PROJECT RETRO RACER!
Kawasaki GPz500S - for sale soon
Honda CG125 BR-J - in bits
- masterofinsanity
- Site Admin
- Posts: 8111
- Joined: Thu Aug 29, 2002 12:36 am
- My Bike: Aprilia Tuono Fighter
- Location: England
- Contact:
Re: quick cam chain question
if you look in the different models thread that RobB posted zimm mentions there are 3 or 4 different tensioners.
Don't forget people there is more to the zxr400 than this forum... check out www.zxrworld.co.uk also.