Fitting braided lines

Welcome to the ZXRworld forum.

Moderator: Moderators

User avatar
Gemini
cloning technology
cloning technology
Posts: 1323
Joined: Fri Nov 15, 2002 1:57 pm
My Bike: CBR1000RR4 Fireblade
Location: Shrewley, Warwickshire

Fitting braided lines

Post by Gemini »

following on from an earlier thread about using these lines, i have some to fit to my 7r.

basically do u take off the old ones, couple up the new ones, pull the fluid thru...

then, where im getting lost, do u bleed each side individually or at same time? cuz u obviously cant clamp braided lines as u can rubber

gem
There's No Explanation For The Way I'm About To Behave!!!
User avatar
RedexRobB
Site Admin
Site Admin
Posts: 7212
Joined: Fri Aug 30, 2002 7:37 pm
My Bike: ZXR400L3
Location: Ipswich, Suffolk

Re: Fitting braided lines

Post by RedexRobB »

Yep, just whip the old ones off, replace with new, but you have have to bleed each caliper seperatley.
User avatar
Gemini
cloning technology
cloning technology
Posts: 1323
Joined: Fri Nov 15, 2002 1:57 pm
My Bike: CBR1000RR4 Fireblade
Location: Shrewley, Warwickshire

Re: Fitting braided lines

Post by Gemini »

is it relatively straight forward to do?
There's No Explanation For The Way I'm About To Behave!!!
Caz
L-plate hell
L-plate hell
Posts: 488
Joined: Fri Mar 07, 2003 5:35 pm
My Bike: GSX-R600 K4
Location: Oxfordshire
Contact:

Re: Fitting braided lines

Post by Caz »

whip the old ones off, and stick the braided ones on. Bleed each side separately.
Just one thing - if you have a splitter, you're best off replacing the three line set up with a twin line set up and a double banjo going into the master cylinder. It's cheaper and a better set up

/caz
GSX-R600 K4
ZXR400 H2
Commuter: Gilera Runner 180SP

Contributing writer to:http://jocke.selincite.com
User avatar
Gemini
cloning technology
cloning technology
Posts: 1323
Joined: Fri Nov 15, 2002 1:57 pm
My Bike: CBR1000RR4 Fireblade
Location: Shrewley, Warwickshire

Re: Fitting braided lines

Post by Gemini »

yeah, it a straight thru 2 line set up, no splitter
There's No Explanation For The Way I'm About To Behave!!!
User avatar
RedexRobB
Site Admin
Site Admin
Posts: 7212
Joined: Fri Aug 30, 2002 7:37 pm
My Bike: ZXR400L3
Location: Ipswich, Suffolk

Re: Fitting braided lines

Post by RedexRobB »

yeah, pretty much as you described.

Drain old fluid
take off old lines
put on new lines
fill reservoir then bleed brakes

How are you going to bleed the brakes? Personally i reccomend a vaccum pump to pull the fluid through, all you do then is keep the reservoir topped up as it sucks the fluid through until it come through with no bubbles. Then do the same with the other caliper, again keeping an eye on the fluid level in the reservoir.
User avatar
RedexRobB
Site Admin
Site Admin
Posts: 7212
Joined: Fri Aug 30, 2002 7:37 pm
My Bike: ZXR400L3
Location: Ipswich, Suffolk

Re: Fitting braided lines

Post by RedexRobB »

+ what Caz said :smt001
User avatar
deviant
zxr400 oc member
zxr400 oc member
Posts: 1352
Joined: Thu Jun 02, 2005 9:50 am
My Bike: ZXR400 L3
Location: Nottingham, UK
Contact:

Re: Fitting braided lines

Post by deviant »

Caz wrote:whip the old ones off, and stick the braided ones on. Bleed each side separately.
Just one thing - if you have a splitter, you're best off replacing the three line set up with a twin line set up and a double banjo going into the master cylinder. It's cheaper and a better set up

/caz
just out of interest, why is it better? I've wondered why before but never come up with any obvious explanation.

I've got braided hoses with a splitter on mine, but they were a 'bonus' when I bought a complete replacement front brake system, I didn't buy them seperately.
In the garage:
Kawasaki ZXR400 L3 - shiny
Suzuki DR800 - bouncy
1978 Suzuki GS400 - PROJECT RETRO RACER!
Kawasaki GPz500S - for sale soon
Honda CG125 BR-J - in bits
User avatar
masterofinsanity
Site Admin
Site Admin
Posts: 8111
Joined: Thu Aug 29, 2002 12:36 am
My Bike: Aprilia Tuono Fighter
Location: England
Contact:

Re: Fitting braided lines

Post by masterofinsanity »

how can you bleed each line seperately if you can't clamp them one at a time>?
Don't forget people there is more to the zxr400 than this forum... check out www.zxrworld.co.uk also.
User avatar
Gemini
cloning technology
cloning technology
Posts: 1323
Joined: Fri Nov 15, 2002 1:57 pm
My Bike: CBR1000RR4 Fireblade
Location: Shrewley, Warwickshire

Re: Fitting braided lines

Post by Gemini »

first time me n baz bled my brakes we used some rubber pipe, and fluid in a milk bottle.

but have had a plan to use a piece of rubber pipe, attaching to bleed nipple with a simple one way valve attached like u get on fish tank air pumps, that should work?

or a syringe?

gem
There's No Explanation For The Way I'm About To Behave!!!
User avatar
Scott221
Restricted
Restricted
Posts: 909
Joined: Tue Jan 16, 2007 6:23 pm
My Bike: ZXR400 L9
Location: Bham, U.k

Re: Fitting braided lines

Post by Scott221 »

Syringe is probably best, but fluid in any container and submerse the rubber hose is not different really. You can use anything - aslong as you don't allow air to get back into the system, jobs a gudden.
Image
One life, Live it!
User avatar
Gemini
cloning technology
cloning technology
Posts: 1323
Joined: Fri Nov 15, 2002 1:57 pm
My Bike: CBR1000RR4 Fireblade
Location: Shrewley, Warwickshire

Re: Fitting braided lines

Post by Gemini »

in that case a one way fish tank valve will work.

gem
There's No Explanation For The Way I'm About To Behave!!!
User avatar
Scott221
Restricted
Restricted
Posts: 909
Joined: Tue Jan 16, 2007 6:23 pm
My Bike: ZXR400 L9
Location: Bham, U.k

Re: Fitting braided lines

Post by Scott221 »

Yep, they try to sell the same kind of thing off in Halfords for £15. 2 bits of rubber tube and a one way vavle, it must have some kind of superiority ofcourse.
Image
One life, Live it!
Caz
L-plate hell
L-plate hell
Posts: 488
Joined: Fri Mar 07, 2003 5:35 pm
My Bike: GSX-R600 K4
Location: Oxfordshire
Contact:

Re: Fitting braided lines

Post by Caz »

deviant wrote: just out of interest, why is it better? I've wondered why before but never come up with any obvious explanation.
I can only assume that its due to less restrictions thanks to omitting the splitter therefore reduced losses.
masterofinsanity wrote:how can you bleed each line seperately if you can't clamp them one at a time>?
As long as you have the bleed nipple on the caliper on the other line closed then you are not sucking additional air into the system.
Gemini wrote: but have had a plan to use a piece of rubber pipe, attaching to bleed nipple with a simple one way valve attached like u get on fish tank air pumps, that should work?
That's effectively what the 'one person bleeding kits' you can get from Halfrauds for ca £5 are.

just make sure you leave plenty of time to bleed them, can be an absolute pig of a job to do! which reminds me, really miust get braided lines for mine.

/Caz
Last edited by Caz on Tue Jan 22, 2008 12:40 pm, edited 1 time in total.
GSX-R600 K4
ZXR400 H2
Commuter: Gilera Runner 180SP

Contributing writer to:http://jocke.selincite.com
User avatar
Gemini
cloning technology
cloning technology
Posts: 1323
Joined: Fri Nov 15, 2002 1:57 pm
My Bike: CBR1000RR4 Fireblade
Location: Shrewley, Warwickshire

Re: Fitting braided lines

Post by Gemini »

so how much are these new-fangled vacuum pumps?
There's No Explanation For The Way I'm About To Behave!!!
Post Reply