new to site 2nd zxr400
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- Posts: 28
- Joined: Fri May 20, 2011 6:41 pm
- My Bike: ZXR 400 L3
new to site 2nd zxr400
hi all im from sunny kent! i have just got another zxr400 after 4 yrs out the seat (missus had a kid). i now have an l3 in black pink and purple which needs a little tlc. i will post pics along the way to show progress. p.s i will be asking for help to! take care all and may see you on the road one day!
- Mori Man
- Blingmeister
- Posts: 1976
- Joined: Thu May 10, 2007 3:30 pm
- My Bike: ZXR400J2
- Location: JAPAN
Re: new to site 2nd zxr400
Soz, for late reply
Welcome to the site , hopefully you will find everything here you need to get it looking / running in tip top condition again
Looking forward to the piccies,
MM!

Welcome to the site , hopefully you will find everything here you need to get it looking / running in tip top condition again

Looking forward to the piccies,
MM!
Nothing worse than having an H and not being able to scratch it !
Living life on the edge, SuPposedly
Living life on the edge, SuPposedly
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- Posts: 28
- Joined: Fri May 20, 2011 6:41 pm
- My Bike: ZXR 400 L3
Re: new to site 2nd zxr400
Right guys just got the rear shock in and upgraded calipers to billet 6 pots had a good clean up. Now the fun starts i cant get it to fire up! It turns over fine just not firing i think it could be a wiring issue so going to attack that first. Any ohher advice?
- Mori Man
- Blingmeister
- Posts: 1976
- Joined: Thu May 10, 2007 3:30 pm
- My Bike: ZXR400J2
- Location: JAPAN
Re: new to site 2nd zxr400
Fuel , spark & compression - check its getting all three
If you have a healthy spark try squirting "easy start" or similar through the carbs while starting it, that alone will get it running and just might give it the jolt it needs.

If you have a healthy spark try squirting "easy start" or similar through the carbs while starting it, that alone will get it running and just might give it the jolt it needs.
Nothing worse than having an H and not being able to scratch it !
Living life on the edge, SuPposedly
Living life on the edge, SuPposedly
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- Posts: 28
- Joined: Fri May 20, 2011 6:41 pm
- My Bike: ZXR 400 L3
Re: new to site 2nd zxr400
right really need help now!!!!????? i have no spark!! i have jecked the loom and i have continuity through the whole lot, also has a very good earth, changed the coil packs and ecu and ignighter but still no spark any shed some light on anything i may have missed?
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- Posts: 28
- Joined: Fri May 20, 2011 6:41 pm
- My Bike: ZXR 400 L3
Re: new to site 2nd zxr400
I am nearly there now i have an engine that works but not running very well which is next on the list.
also now added a zx636 front end, gsxr 1000 calipers , brembo master cyliner, gsxr 1000 rear shock, does anyone know how to set up static sag?
also now added a zx636 front end, gsxr 1000 calipers , brembo master cyliner, gsxr 1000 rear shock, does anyone know how to set up static sag?

- Mori Man
- Blingmeister
- Posts: 1976
- Joined: Thu May 10, 2007 3:30 pm
- My Bike: ZXR400J2
- Location: JAPAN
Re: new to site 2nd zxr400
Valve timing
Carb balance
Air filter
Spark plugs
Static sag is set by the springs in the forks , 636 is about 20Kg heavier than the ZXR (H) so not enough to worry about
From memory the 636 forks are same length as the Hs so on a L you need to drop them through the tripples a bit or the bike will be sitting up to high and very slow to tip in when cornering.
MM!
Carb balance
Air filter
Spark plugs
Static sag is set by the springs in the forks , 636 is about 20Kg heavier than the ZXR (H) so not enough to worry about

From memory the 636 forks are same length as the Hs so on a L you need to drop them through the tripples a bit or the bike will be sitting up to high and very slow to tip in when cornering.
MM!
Nothing worse than having an H and not being able to scratch it !
Living life on the edge, SuPposedly
Living life on the edge, SuPposedly
-
- Posts: 28
- Joined: Fri May 20, 2011 6:41 pm
- My Bike: ZXR 400 L3
Re: new to site 2nd zxr400
Right carbs balanced and now revving and running alot smoother much happier!! Is there any difference in the air filter from a -H -L model? I have a H model k&n filter. In regards to the forks i have dropped them in 20mm would that be enough to compensate? Where can i get base settings for 636 forksand gsxr1000 rear shock? Again thanks for the help and advice it has been very helpful!
- Mori Man
- Blingmeister
- Posts: 1976
- Joined: Thu May 10, 2007 3:30 pm
- My Bike: ZXR400J2
- Location: JAPAN
Re: new to site 2nd zxr400
different airbox , different filter
When doing a Bitza you need to make your own base settings and take it from there.
Make the settings on forks & shock same as in the manual for the original - take tools go to a road you know well and see how it performs. Adjust accordingly until your happy with the result.
I use a mountain road and do a 5mile strecth, pull in go up a few clicks and try again until I am happy with it.
Only adjust one thing at a time.
Trial & error
MM!
When doing a Bitza you need to make your own base settings and take it from there.
Make the settings on forks & shock same as in the manual for the original - take tools go to a road you know well and see how it performs. Adjust accordingly until your happy with the result.
I use a mountain road and do a 5mile strecth, pull in go up a few clicks and try again until I am happy with it.
Only adjust one thing at a time.
Trial & error
MM!
Nothing worse than having an H and not being able to scratch it !
Living life on the edge, SuPposedly
Living life on the edge, SuPposedly
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- Posts: 28
- Joined: Fri May 20, 2011 6:41 pm
- My Bike: ZXR 400 L3
Re: new to site 2nd zxr400
Thanks mori man im doing a trackday soon so will do set up then. Thanks for all your advice i have will post up some pictures soon.
- R P Corse
- CBT slow
- Posts: 522
- Joined: Fri Mar 30, 2007 1:15 am
- My Bike: ZXR400 H1
- Location: Surrey
Re: new to site 2nd zxr400
ello mate, where bouts in Kent are you from? im over in Bromley/Beckenham way
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- zxr400 oc member
- Posts: 212
- Joined: Mon Jun 20, 2011 10:25 pm
- My Bike: ZXR400L1/VT750C2B/VT600
- Location: Norwich, England
- Contact:
Re: new to site 2nd zxr400
im south london, we should do a "southerners" meetr at sum point!
- R P Corse
- CBT slow
- Posts: 522
- Joined: Fri Mar 30, 2007 1:15 am
- My Bike: ZXR400 H1
- Location: Surrey
Re: new to site 2nd zxr400
im game for that!
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- Posts: 28
- Joined: Fri May 20, 2011 6:41 pm
- My Bike: ZXR 400 L3
Re: new to site 2nd zxr400
Sounds like a plan im dartford. Just need to get the bike finished. Should be tonight will post pics later as will take a load tonight
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- zxr400 oc member
- Posts: 212
- Joined: Mon Jun 20, 2011 10:25 pm
- My Bike: ZXR400L1/VT750C2B/VT600
- Location: Norwich, England
- Contact:
Re: new to site 2nd zxr400
dude dartford is like 8 traffic lights away from me lol
thats that settle were doing a southern meet lol
thats that settle were doing a southern meet lol